Unit of competency Outline
Date retreived
22/07/2026 6:01 AM AWST
22/07/2026 6:01 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Overhaul braking system components (light)
Overhaul braking system components (light)
Unit of competency
National Code
AURLTB4001
AURLTB4001
State Code
WF220
WF220
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
08/07/2013
Field of Education
030503 - Vehicle Mechanics
Original Release Date
08/07/2013
Nominal Hours
32
Description
This unit covers the competence required to carry out an overhaul of hydraulic, mechanical, vacuum and power assisted, and electric light braking system components.Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Notes
Elements and Performance Criteria
1. Prepare to overhaul braking system components
- 1.1. Nature and scope of the work requirements are identified and confirmed
- 1.2. WHS requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work
- 1.3. Procedures and information such as workshop manuals, specifications and tooling, are sourced
- 1.4. Method options are analysed and those most appropriate to the circumstances are selected and prepared
- 1.5. Technical and/or calibration requirements for overhaul are sourced and support equipment is identified and prepared
- 1.6. Warnings in relation to working with stored energy as in emergency braking actuators are observed
- 1.7. Dangers working with brake dust and preventative measurers are observed
2. Overhaul braking system components/ sub-assemblies
- 2.1. Information is accessed and interpreted from manufacturer/component supplier specifications
- 2.2. Braking system components are overhauled using approved methods, equipment and materials, in accordance with manufacturer/component supplier specifications
- 2.3. Overhaul of braking system components/sub assemblies is completed without causing damage to any component or system
- 2.4. All braking systems component overhaul activities are carried out according to industry regulations/guidelines, WHS legislation, legislation and enterprise procedures/policies
3. Conduct serviceability tests on components
- 3.1. Methods for the conduct of the test is implemented in accordance with workplace procedures and manufacturer/component supplier specifications
- 3.2. Observations on the performance of the components is noted during the test
- 3.3. A determination is made as to the serviceability of components
- 3.4. Failed components are tagged for rework
- 3.5. Documentation of observations are completed
4. Prepare brake components for use and/or storage
- 4.1. Inspection is made to ensure safety features are in place
- 4.2. Final inspection is made to ensure work is to workplace expectations
- 4.3. Brake components are presented for use or stored to workplace expectations
- 4.4. Job card is processed in accordance with workplace procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Actuating mechanisms
Actuating mechanisms may include fluid operated, mechanically operated, power assisted, anti-lock brake systems, computer systems, dual braking systems and anti-dive systems
System components
System components may include disc pads, master cylinders, brake shoes, brake callipers, brake hoses, brake actuators, mechanical devices and hydraulic valves
Overhaul methods and sequences
Overhaul methods and sequences are to include the complete dismantling of component parts, measuring and evaluation of wear, the replacement, repair, rebuilding or reconditioning of parts comparable to original parts, the assembly of parts, performance of functional testing and the completion of records
WHS
WHS requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances
Personal protective equipment
Personal protective equipment is to include that prescribed under legislation/regulations/codes of practice and workplace policies and practices
Safe operating procedures
Safe operating procedures are to include, but are not limited to the conduct of operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and site visitors
Emergency procedures
Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation
Environmental requirements
Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management
Quality requirements
Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures
Statutory/regulatory authorities
Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice
Tooling and equipment
Tooling and equipment may include hand tooling, power tooling, specialist tooling for removal/adjustment, lifting and supporting equipment, brake dust extraction equipment, measuring instruments and overhaul machining equipment
Materials
Materials may include spare parts, lubricants and cleaning materials
Communications
Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers
Information/documents
Sources of information/documents may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
safe work procedures related to the overhaul of light vehicle braking systems
regulatory/legislative requirements pertaining to the automotive industry, including Australian Design Rules
engineer's design specifications and instructions
organisation work specifications and requirements
instructions issued by authorised enterprise or external persons
Australian Standards
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Actuating mechanisms
Actuating mechanisms may include fluid operated, mechanically operated, power assisted, anti-lock brake systems, computer systems, dual braking systems and anti-dive systems
System components
System components may include disc pads, master cylinders, brake shoes, brake callipers, brake hoses, brake actuators, mechanical devices and hydraulic valves
Overhaul methods and sequences
Overhaul methods and sequences are to include the complete dismantling of component parts, measuring and evaluation of wear, the replacement, repair, rebuilding or reconditioning of parts comparable to original parts, the assembly of parts, performance of functional testing and the completion of records
WHS
WHS requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances
Personal protective equipment
Personal protective equipment is to include that prescribed under legislation/regulations/codes of practice and workplace policies and practices
Safe operating procedures
Safe operating procedures are to include, but are not limited to the conduct of operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and site visitors
Emergency procedures
Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation
Environmental requirements
Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management
Quality requirements
Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures
Statutory/regulatory authorities
Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice
Tooling and equipment
Tooling and equipment may include hand tooling, power tooling, specialist tooling for removal/adjustment, lifting and supporting equipment, brake dust extraction equipment, measuring instruments and overhaul machining equipment
Materials
Materials may include spare parts, lubricants and cleaning materials
Communications
Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers
Information/documents
Sources of information/documents may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
safe work procedures related to the overhaul of light vehicle braking systems
regulatory/legislative requirements pertaining to the automotive industry, including Australian Design Rules
engineer's design specifications and instructions
organisation work specifications and requirements
instructions issued by authorised enterprise or external persons
Australian Standards
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence in this unit signifies ability to transfer competence to changing circumstances and to respond to unusual circumstances in the critical aspects of:
observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
conducting the overhaul of a range of braking system components in accordance with workplace and manufacturer/component supplier requirements
interpreting test results
completing the work within workplace timeframes
presentation/storage of brake components in compliance with workplace requirements
Context of, and specific resources for assessment
Application of competence is to be assessed in the workplace or simulated worksite
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints
Assessment is to comply with regulatory requirements, including Australian Standards
The following resources should be made available:
workplace location or simulated workplace
materials relevant to the overhaul of light vehicle braking systems
equipment, hand and power tooling appropriate to the overhaul of light vehicle braking systems
activities covering the mandatory task requirements
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies
Assessment may be applied under project related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
It is preferable assessment reflects a process rather than an event and occurs over a period of time to cover the varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other appropriate persons subject to agreed authentication arrangements
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence in this unit signifies ability to transfer competence to changing circumstances and to respond to unusual circumstances in the critical aspects of:
observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
conducting the overhaul of a range of braking system components in accordance with workplace and manufacturer/component supplier requirements
interpreting test results
completing the work within workplace timeframes
presentation/storage of brake components in compliance with workplace requirements
Context of, and specific resources for assessment
Application of competence is to be assessed in the workplace or simulated worksite
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints
Assessment is to comply with regulatory requirements, including Australian Standards
The following resources should be made available:
workplace location or simulated workplace
materials relevant to the overhaul of light vehicle braking systems
equipment, hand and power tooling appropriate to the overhaul of light vehicle braking systems
activities covering the mandatory task requirements
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies
Assessment may be applied under project related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
It is preferable assessment reflects a process rather than an event and occurs over a period of time to cover the varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other appropriate persons subject to agreed authentication arrangements
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W5097 | AURT410145AA | Overhaul braking system components (light) | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXC60 | AURLTB001 | Overhaul light vehicle braking system components | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J421 | AUR40812 | Certificate IV in Automotive Mechanical Overhauling | Qualification |
| J417 | AUR40412 | Certificate IV in Automotive Performance Enhancement | Qualification |
| J416 | AUR40312 | Certificate IV in Motorsport Technology | Qualification |
| J397 | AUR30912 | Certificate III in Motorsport Technology | Qualification |