Unit of competency Outline
Date retreived
23/07/2026 4:43 AM AWST
23/07/2026 4:43 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Undertake maintenance of machinery, machinery systems and structural components
Undertake maintenance of machinery, machinery systems and structural components
Unit of competency
National Code
MARB4007A
MARB4007A
State Code
WG374
WG374
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
20/12/2013
Field of Education
031701 - Maritime Engineering
Original Release Date
20/12/2013
Nominal Hours
25
Description
This unit involves the skills and knowledge required to establish, organise and implement a preventative and reactive maintenance program and capabilities for machinery, machinery systems and structural components to optimise vessel operational performance.
Notes
Elements and Performance Criteria
1 Verify maintenance requirements
- 1.1 Maintenance program regulatory and organisational requirements for machinery, machinery systems and structural components are identified and followed
- 1.2 Technical specifications, service requirements and organisational procedures for machinery, machinery systems and structural components are checked for recommended maintenance
- 1.3 Special requirements for maintenance of machinery, machinery systems and structural components are separated from normal lubrication, adjustment and day-to-day maintenance schedules
- 1.4 Maintenance system goals for machinery, machinery systems and structural components are outlined
- 1.5 Maintenance plan and related work schedule for machinery, machinery systems and structural components is developed
2 Establish maintenance systems
- 2.1 Maintenance costs are identified and quantified
- 2.2 Processes, procedures and delays are documented
- 2.3 Internal and external maintenance providers are specified
- 2.4 Maintenance plan is prepared to minimise ship operation costs, waste and harm to the environment
- 2.5 Approvals for maintenance plan are negotiated and confirmed
- 2.6 Recordkeeping systems are developed and maintained
3 Organise maintenance activities
- 3.1 Schedules and rosters are checked to verify time when maintenance process may be scheduled, including optimal timing for shut down
- 3.2 Agreement with the Master is obtained for timing of maintenance tasks to optimise maintenance process and minimise operational disruptions
- 3.3 Detailed work plans are developed in line with schedules, availability of expertise, scheduling of resource availability and environmental requirements
- 3.4 Team members with required competencies are allocated to maintenance activities
- 3.5 Consumables and equipment are secured to meet work plan requirements
- 3.6 Externally sourced equipment, consumables and expertise are located and procured
- 3.7 Contingency plans are prepared
- 3.8 Maintenance schedules and procedures are effectively communicated to the team
4 Supervise maintenance tasks
- 4.1 Job specifications and maintenance tasks are communicated effectively to team members
- 4.2 Maintenance and repair tasks are monitored to ensure they satisfy technical specifications
- 4.3 Work health and safety (WHS)/occupational health and safety (OHS) requirements are monitored and observed at all times
- 4.4 Emergency equipment is made available and working order of this equipment is ensured
- 4.5 Contingencies are managed to ensure quality of work is maintained and work is completed within agreed time frame
5 Perform planned maintenance activities
- 5.1 WHS/OHS risk control measures and procedures for carrying out work are followed
- 5.2 Preventative maintenance is carried out in compliance with technical specifications
- 5.3 Methods for dealing with unexpected situations are selected on the basis of safety and specified work outcomes
- 5.4 Ongoing quality checks of maintenance work is undertaken according to technical specifications
- 5.5 Work is carried out efficiently without waste of materials and damage to equipment, machinery or other services
- 5.6 Work site is made safe according to organisational safety procedures
- 5.7 Maintenance work is checked to verify that it conforms with technical specifications
6 Perform breakdown maintenance
- 6.1 Nature of breakdown is ascertained and reported to appropriate personnel or authorities
- 6.2 Maintenance records of machinery, machinery systems and structural components related to reported breakdown are reviewed for possible causes
- 6.3 Extent of breakdown is evaluated and confirmed using diagnostic and troubleshooting techniques
- 6.4 Restrictions are applied to operations where necessary and agreed to with the Master
- 6.5 Extent of repair work is ascertained from available evidence
- 6.6 Limits of repair work that can be carried out are established
- 6.7 Machinery and equipment is isolated
- 6.8 Repair work is carried out according to technical specifications
- 6.9 Master is notified of completed repair work and details are documented
7 Monitor, adjust and report on implementing the maintenance plan
- 7.1 Execution of maintenance tasks is monitored to ensure they are completed according to maintenance plan and statutory survey requirements
- 7.2 Machinery, machinery systems and structural components are monitored to ensure achievement of planned outcomes
- 7.3 Costs are monitored and controlled
- 7.4 Adjustments are made to maintenance plan to take into account failure to achieve planned outcomes
- 7.5 Reports are completed according to maintenance plan requirements and organisational procedures
- 7.6 Recommendations to improve maintenance plan safety, efficiency and effectiveness are implemented under regular review of safety management system
- 7.7 Machinery, machinery systems and structural components are maintained in a clean and safe operational condition
8 Carry out damage control procedures
- 8.1 Damage to vessel hull and watertight integrity is ascertained and monitored according to established procedures and safety regulations
- 8.2 After hull damage, appropriate damage control measures are implemented to maintain watertight integrity and to control flooding of vessel according to vessel emergency and safety management plans
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below.
Machinery, machinery systems and structural components may include:
Electrohydraulic steering gear
Engine and gearbox:
cooling systems
lubricating systems
Engine fuel systems
Gearbox
Hydraulic systems including steering gear
Pumps and pumping systems for bilge, fuel oil, freshwater and seawater systems
Refrigeration plant and its operation
Refrigeration system components
Steering gear
Transmission systems from engine output shaft to propeller
Two- and four-stroke diesel engines
Special requirements for maintenance may include:
Asbestos awareness
Awareness of confined and restricted space operations
Dry docking
Handling refrigerant gas within regulatory requirements
Maintenance tasks may include:
Cleaning:
coolers
filters
Greasing
Maintaining:
emergency equipment
firefighting and lifesaving equipment
Oiling
Oily water separator
Overhauling and repairing pumps
Scheduled survey inspections
Topping up oils
Consumables and equipment may include:
Cleaning chemicals
Coolants
Hand and power tools
Oils and grease
Refrigerant gas
Replacement parts
Test equipment
Emergency equipment may include:
Communication equipment
Emergency lighting
Firefighting equipment
First aid provisions
Lifesaving equipment
Nature of breakdown may include:
Cooling water system failure
Engine failure
Exhaust systems
Fuel system failure
Gearbox failure
Loss of control systems
Lubricating systems failure
Power plant failure
Propeller and shafting arrangements
Pumping systems failure
Refrigeration plant and its operation
Steering gear failure
Restrictions applied to operations may include:
Stopping or slowing main engine
Switching to emergency power
Reports may include:
Incident reports
Maintenance log
Reports required under planned maintenance system
Survey reports
Machinery, machinery systems and structural components may include:
Electrohydraulic steering gear
Engine and gearbox:
cooling systems
lubricating systems
Engine fuel systems
Gearbox
Hydraulic systems including steering gear
Pumps and pumping systems for bilge, fuel oil, freshwater and seawater systems
Refrigeration plant and its operation
Refrigeration system components
Steering gear
Transmission systems from engine output shaft to propeller
Two- and four-stroke diesel engines
Special requirements for maintenance may include:
Asbestos awareness
Awareness of confined and restricted space operations
Dry docking
Handling refrigerant gas within regulatory requirements
Maintenance tasks may include:
Cleaning:
coolers
filters
Greasing
Maintaining:
emergency equipment
firefighting and lifesaving equipment
Oiling
Oily water separator
Overhauling and repairing pumps
Scheduled survey inspections
Topping up oils
Consumables and equipment may include:
Cleaning chemicals
Coolants
Hand and power tools
Oils and grease
Refrigerant gas
Replacement parts
Test equipment
Emergency equipment may include:
Communication equipment
Emergency lighting
Firefighting equipment
First aid provisions
Lifesaving equipment
Nature of breakdown may include:
Cooling water system failure
Engine failure
Exhaust systems
Fuel system failure
Gearbox failure
Loss of control systems
Lubricating systems failure
Power plant failure
Propeller and shafting arrangements
Pumping systems failure
Refrigeration plant and its operation
Steering gear failure
Restrictions applied to operations may include:
Stopping or slowing main engine
Switching to emergency power
Reports may include:
Incident reports
Maintenance log
Reports required under planned maintenance system
Survey reports
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, the required skills and knowledge, the range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
developing effective planning documents
providing high quality reports
attention to detail when completing documentation.
Context of and specific resources for assessment
Performance is demonstrated consistently over time and in a suitable range of contexts.
Resources for assessment include access to:
industry-approved marine operations site where undertaking planned and breakdown maintenance of machinery, machinery systems and structural components can be conducted
tools, equipment and personal protective equipment currently used in industry
relevant regulatory and equipment documentation that impacts on work activities
range of relevant exercises, case studies and/or other simulated practical and knowledge assessments
appropriate range of relevant operational situations in the workplace.
In both real and simulated environments, access is required to:
relevant and appropriate materials and equipment
applicable documentation including workplace procedures, regulations, codes of practice and operation manuals.
Method of assessment
Practical assessment must occur in an:
appropriately simulated workplace environment and/or
appropriate range of situations in the workplace.
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
direct observation of the candidate undertaking planned and breakdown maintenance of machinery, machinery systems and structural components
direct observation of the candidate applying relevant WHS/OHS requirements and work practices.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge.
Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
developing effective planning documents
providing high quality reports
attention to detail when completing documentation.
Context of and specific resources for assessment
Performance is demonstrated consistently over time and in a suitable range of contexts.
Resources for assessment include access to:
industry-approved marine operations site where undertaking planned and breakdown maintenance of machinery, machinery systems and structural components can be conducted
tools, equipment and personal protective equipment currently used in industry
relevant regulatory and equipment documentation that impacts on work activities
range of relevant exercises, case studies and/or other simulated practical and knowledge assessments
appropriate range of relevant operational situations in the workplace.
In both real and simulated environments, access is required to:
relevant and appropriate materials and equipment
applicable documentation including workplace procedures, regulations, codes of practice and operation manuals.
Method of assessment
Practical assessment must occur in an:
appropriately simulated workplace environment and/or
appropriate range of situations in the workplace.
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
direct observation of the candidate undertaking planned and breakdown maintenance of machinery, machinery systems and structural components
direct observation of the candidate applying relevant WHS/OHS requirements and work practices.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge.
Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| WH804 | MARB012 | Undertake maintenance of machinery, machinery systems and structural components | Unit of competency |