Unit of competency Outline
Date retreived
21/07/2026 11:18 PM AWST
21/07/2026 11:18 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Assemble mould
Assemble mould
Unit of competency
National Code
PMBPROD282B
PMBPROD282B
State Code
W7599
W7599
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
08/12/2008
Field of Education
030305 - Materials Engineering
Original Release Date
08/12/2008
Nominal Hours
15
Description
This unit covers the assembling and dismantling of moulds. The competency is typically performed by operators working either independently or as part of a work team.
Notes
Elements and Performance Criteria
1. Check work requirements.
- 1.1 Identify the type of product required.
- 1.2 Check for any special requirements.
- 1.3 Recognise mould parts required.
- 1.4 Interpret mould and part dimensions.
- 1.5 Check with supervisor/appropriate person if requirements are not in accordance with usual practice.
2. Assemble mould.
- 2.1 Select and check required mould parts.
- 2.2 Use correct mould set-up jig.
- 2.3 Assemble mould as per procedures.
- 2.4 Check position of mould in relation to rest of machine.
- 2.5 Check mould will open and close.
- 2.6 Apply release agent.
- 2.7 Check breather/vent system for safe functioning.
- 2.8 Pack breather/vent system with material to avoid spillages.
3. Dismantle mould.
- 3.1 Use correct mould dismantling jig.
- 3.2 Dismantle mould as per work instructions.
- 3.3 Strip mould of release agent.
- 3.4 Clean mould to remove contaminants in accordance with procedures.
- 3.5 Dry out mould.
- 3.6 Store mould parts in appropriate place.
4. Identify and replace worn parts.
- 4.1 Identify worn parts.
- 4.2 Check condition of other mould parts.
- 4.3 Replace worn mould parts.
- 4.4 Record details of worn parts.
5. Maintain mould part stocks.
- 5.1 Check stocks of spare parts.
- 5.2 Advise supervisor of stock required, parts used and date of completed mould.
RANGE STATEMENT
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to all work environments and sectors within rotational moulding, polyurethane, composites and thermoforming where moulds are used. It includes the operation of all relevant additional equipment where that equipment is integral to the moulding process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards. These may include:
assembling cast and prefabricated moulds (typically made from metal or composite materials)
using hand tools as required
interpreting production schedules/ work cards as appropriate.
Tools and equipment
This competency includes use of equipment and tools such as:
handling aid such as handcarts, hoists, jigs and gantries
pedestrian forklifts
hoists, jigs and gantries
powered equipment/aids such as sanders and sand blasting equipment
relevant personal protective equipment.
It does not cover the use of equipment requiring special licences.
Hazards
Typical hazards include:
noise, light, energy sources
humidity, air temperatures, radiant heat
stationary and moving machinery, parts or components
manual handling hazards.
Problems
'Respond to routine problems' means 'apply known solutions to a limited range of predictable problems'. Typical process and product problems may include:
matching moulds to production requirements
servicing of moulds
recognising parts requiring replacement
selecting correct parts for replacement
using incorrect mould parts
incorrect positioning of mould parts
worn/damaged mould parts.
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to all work environments and sectors within rotational moulding, polyurethane, composites and thermoforming where moulds are used. It includes the operation of all relevant additional equipment where that equipment is integral to the moulding process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards. These may include:
assembling cast and prefabricated moulds (typically made from metal or composite materials)
using hand tools as required
interpreting production schedules/ work cards as appropriate.
Tools and equipment
This competency includes use of equipment and tools such as:
handling aid such as handcarts, hoists, jigs and gantries
pedestrian forklifts
hoists, jigs and gantries
powered equipment/aids such as sanders and sand blasting equipment
relevant personal protective equipment.
It does not cover the use of equipment requiring special licences.
Hazards
Typical hazards include:
noise, light, energy sources
humidity, air temperatures, radiant heat
stationary and moving machinery, parts or components
manual handling hazards.
Problems
'Respond to routine problems' means 'apply known solutions to a limited range of predictable problems'. Typical process and product problems may include:
matching moulds to production requirements
servicing of moulds
recognising parts requiring replacement
selecting correct parts for replacement
using incorrect mould parts
incorrect positioning of mould parts
worn/damaged mould parts.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required skills and knowledge, the Range Statement and the Assessment Guidelines for this Training Package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
recognise the importance of material properties and qualities apply approved procedures
take appropriate action to resolve faults or report faults to appropriate personnel.
Consistent performance should be demonstrated. For example, look to see that:
production standards are met consistently
upstream and downstream communication is timely
effective operating procedures and work instructions are read and interpreted correctly
problems are identified and appropriate action is taken (ie the problem is fixed or reported)
all safety procedures are followed.
Assessment method and context
Assessment will occur using industrial mould(s)/equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
on a processing plant, allowing for operation under all normal and a range of abnormal conditions
in a situation allowing for the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
recognise the importance of material properties and qualities apply approved procedures
take appropriate action to resolve faults or report faults to appropriate personnel.
Consistent performance should be demonstrated. For example, look to see that:
production standards are met consistently
upstream and downstream communication is timely
effective operating procedures and work instructions are read and interpreted correctly
problems are identified and appropriate action is taken (ie the problem is fixed or reported)
all safety procedures are followed.
Assessment method and context
Assessment will occur using industrial mould(s)/equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
on a processing plant, allowing for operation under all normal and a range of abnormal conditions
in a situation allowing for the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| C5639 | PMBPROD282A | Assemble mould | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAI96 | PMBPROD282 | Assemble mould | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W400 | PMB30107 | Certificate III in Polymer Processing | Qualification |
| W401 | PMB40107 | Certificate IV in Polymer Technology | Qualification |