Unit of competency Outline

Date retreived
22/07/2026 10:37 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Set up machine for complex adhesive, mechanical or sewn fastening

Set up machine for complex adhesive, mechanical or sewn fastening

Unit of competency
National Code
ICPCF361C
State Code
D3061
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
05/07/2010
State Implementation and Classification
Approved Date
09/09/2014
Field of Education
030103 - Printing
Original Release Date
09/09/2014
Nominal Hours
50
Description
This unit describes the performance outcomes, skills and knowledge required to set up a machine for complex adhesive, mechanical or sewn fastening. Some equipment may also involve cutting, trimming, folding and/or gathering (collating) which may be assessed at the same time.
Notes
Elements and Performance Criteria
1. Prepare for job
  • 1.1. Job specifications are read and interpreted from job documentation or production control system
  • 1.2. Set-up is planned and carried out correctly in minimum time with minimum wastage
  • 1.3. Availability of all job related components is checked
2. Set up sheet/section system
  • 2.1. Feeder and delivery systems are set up and adjusted according to job specifications
  • 2.2. Sheet/section pick-up and transportation system is set up and adjusted according to job specifications
  • 2.3. Transfer systems are set up and adjusted according to job specifications
  • 2.4. Substrate is removed from the process according to job specifications
  • 2.5. Sheet/section transfer and control system is set up and adjusted according to job specifications
3. Set up machine and in-line units
  • 3.1. Fastening system is set up and adjusted according to job specifications
  • 3.2. Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications
  • 3.3. Assistance is given in set up of major in-line printing/converting/binding units (NOTE: if entire set up is completed, refer to appropriate competency standards)
4. Conduct sample run
  • 4.1. Material to be used for sample is organised correctly
  • 4.2. Machine is set up and operated to produce a specified sample according to OHS requirements, manufacturer's specifications and enterprise procedures
  • 4.3. Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures
  • 4.4. Results are interpreted to determine adjustment requirements
  • 4.5. Adjustment changes are carried out according to product and machine specifications
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Substrate handling may include:
large or small sheet/section handling systems.
Fastening processes may include:
adhesive fastening such as cold and hot melt gluing, taping of substrates of varied form, weight or shape, eg hard case making, casing in, spine lining, multiple head and complex pattern gluing
mechanical fastening such as wire stitching, loop stitching of substrates of varied form, weight or shape
section sewing.
In-line processes may include:
minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, date coding, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.
Fastening units may include:
a range of machines with manual, semi-automated, fully automated or computerised process control.
Complexity may include:
complex refers to use of automatic adhesive and thermal machines, multiple head mechanical machines, section sewers.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, corrugated board, plastics and related films, or metal.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
correctly set up machines for complex adhesive, mechanical or section fastening according to job specifications and within the production timeframe
demonstrate an ability to find and use information relevant to the task from a variety of information sources
demonstrate all safety devices on the machine
competency must be demonstrated in any ONE of adhesive, thermal, mechanical or section sewing. For each process set up (including replacing adhesive, thread, wire) TWO complex jobs using different sizes and weights of substrate according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate.

Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these
off the job assessment must be undertaken in a closely simulated workplace environment.

Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPCF220C Produce basic converted or finished product.
Depending on the configuration of equipment and types of jobs, virtually any other converting and finishing set up unit can be assessed at the same time.
Replaces
State Code National Code Title Type
D0324 ICPCF361B Set up machine for complex adhesive, mechanical or sewn fastening Unit of competency
Replaced By
State Code National Code Title Type
AUP06 ICPCBF361 Set up machine for complex adhesive, mechanical or sewn fastening Unit of competency