Unit of competency Outline

Date retreived
23/07/2026 4:51 AM AWST

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Install and test ducting systems

Install and test ducting systems

Unit of competency
National Code
CPCPMS3015A
State Code
D7473
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
19/05/2011
State Implementation and Classification
Approved Date
27/09/2011
Field of Education
031315 - Refrigeration And Air Conditioning Mechanics
Original Release Date
27/09/2011
Nominal Hours
12
Description
This unit of competency specifies the outcomes required to install and test ducting systems used for ventilation systems, heating and/or cooling systems, and exhaust systems.
Notes
Elements and Performance Criteria
1. Prepare for work.
  • 1.1. Plans and specifications are obtained.
  • 1.2. Safety (OHS) requirements associated with installing and testing ducting systems, and workplace environmental requirements, are adhered to throughout the work.
  • 1.3. Quality assurance requirements are identified and adhered to in accordance with workplace requirements.
  • 1.4. Tasks are planned and sequenced in conjunction with others involved in or affected by the work and statutory and regulatory authority requirements.
  • 1.5. Tools and equipment, including personal protective equipment, are selected and checked for serviceability.
  • 1.6. Work area is prepared to support efficient installation and testing of ducting systems.
2. Identify system requirements.
  • 2.1. Quantity and type of ducting system materials, including in-duct equipment, are calculated from plans, specifications and relevant information.
  • 2.2. Allowances for fabrication or assembly are determined and transferred.
  • 2.3. Materials are identified, ordered and collected in accordance with workplace procedures.
  • 2.4. Materials and equipment are checked for compliance with standards, docket and order form, and acceptable condition and faults are reported.
3. Install and insulate duct system.
  • 3.1. System is set out to comply with plans and specifications.
  • 3.2. Duct supports and fixings are positioned to comply with plans, specifications and manufacturer recommendations.
  • 3.3. Duct work is installed in accordance with plans and specifications.
  • 3.4. Circumferential joints are assembled and sealed in accordance with plans, specifications and manufacturer recommendations.
  • 3.5. Duct system is installed in specified location, without damage or distortion to surrounding environment or other services and in accordance with standards.
  • 3.6. Insulation materials are fixed in accordance with plans and specifications.
  • 3.7. Insulation materials are installed in specified location without damage to surrounding environment and in accordance with plans, specifications, standards and manufacturer recommendations.
  • 3.8. Diffusers and terminal devices are installed in accordance with plans and specifications and with no damage to ceiling or finished surfaces.
4. Test duct work system.
  • 4.1. Test requirements are determined from plans and specifications.
  • 4.2. Appropriate test equipment is selected for specified tests.
  • 4.3. Duct system is tested under pressure in accordance with instructions and workplace procedures.
  • 4.4. Leak sources are identified and repaired using specified procedures and materials, to ensure correct flow operation.
  • 4.5. Details of test data are recorded in format required by the specification.
5. Clean up.
  • 5.1. Work area is cleared and materials disposed of or recycled in accordance with state and territory legislation and workplace procedures.
  • 5.2. Tools and equipment are cleaned, checked, maintained and stored in accordance with manufacturer recommendations and workplace procedures.
  • 5.3. Documentation is completed in accordance with workplace requirements.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Safety (OHS) is to be in accordance with commonwealth, state and territory legislation and regulations and may include:
handling of materials
hazard control
personal protective clothing and equipment prescribed under legislation, regulations and workplace policies and practices
safe operating procedures, including recognising and preventing hazards associated with:
hazardous materials and substances
service lines
surrounding structures and facilities
trip hazards
use of tools and equipment
work site visitors and the public
working at heights
working in proximity to others
use of firefighting equipment
use of first aid equipment
workplace environment and safety.
Environmental requirements are to cover:
clean-up protection
ozone protection
waste management.
Quality assurance requirements may include:
Environment Protection Authority (EPA)
internal company quality assurance policy and risk management strategy
International Standards Organisation
site safety plan
workplace operations and procedures.
Statutory and regulatory authorities include:
state or territory statutory authority
statutory gasfitting authority
statutory plumbing authority.
Tools and equipment may include:
hand and power tools
in-duct equipment, including:
fire dampers
noise attenuation fittings
volume control dampers
ladders
lifting and load shifting equipment, including:
chain blocks
elevated work platforms
forklifts
hand trolleys
hoists and jacks
rollers
scaffolds
measuring equipment
test equipment, including:
manometers
micro-manometers.
Ducting system materials:
include:
diffusers
ducting
fixings and supports
in-duct equipment
insulation
joints
plenum box and chamber
terminal devices
may be:
flexible
sheet metal
a combination.
Information may include:
charts and hand drawings
diagrams or sketches
instructions issued by authorised organisational or external personnel
manufacturer specifications and instructions
material safety data sheets (MSDS)
memos
organisation work specifications and requirements
regulatory and legislative requirements, particularly those pertaining to:
building codes
OHS and environmental requirements
plumbing regulations
relevant Australian standards
safe work procedures relating to installing and testing ducting heaters
signage
verbal, written and graphical instructions
work bulletins
work schedules, plans and specifications.
Materials:
may include:
ducting:
fixings and supports
sheet metal:
flexible
combination
in-duct fittings:
plastic
sheet metal
insulation
insulation and acoustic materials may be:
acoustic and non-acoustic materials
externally insulated
fibreglass tissue factory bonded to the insulation
flexible aluminium laminate fabric
perforated double-sided aluminium foil factory bonded to the insulation
perforated zincanneal or other metal sheet fixed in the duct so that continuous insulation is obtained
resin-bonded mineral wool or glass fibre in faced or unfaced semi-rigid batt or board form, weight 20 to 100kg and m3
sheet materials
surface facings of PVC-coated fibreglass mesh factory bonded to the insulation
thermal and acoustic insulation for duct work and air handling equipment, handling air between 2 and 65°C
thermal insulation and sound absorption materials of resin-bonded mineral wool or glass fibre in unbound flexible blanket form, weight 20 to 65 kg and m3.
Fault reporting:
may be written or verbal
is to be in accordance with company's workplace procedures.
Diffusers and terminal devices include:
combined diffusers
control devices
cushion heads
grills
light fittings
outlets taken directly from duct and on flexible branch
pressure-reducing devices
registers
variable air volume (VAV) boxes.
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
This unit of competency could be assessed in the workplace or a close simulation of the workplace environment providing that simulated or project-based assessment techniques fully replicate plumbing and services workplace conditions, materials, activities, responsibilities and procedures.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
A person who demonstrates competency in this unit must be able to provide evidence of:
locating, interpreting and applying relevant information, standards and specifications to install and test small ducting systems
applying safety requirements throughout the work sequence, including the use of personal protective clothing and equipment
as a minimum the ability to, given the plans and specifications, install, insulate, test and balance from a plenum box or chamber a supply of heated air to three outlet grills; the installation shall incorporate hard and flexible duct work, including one transition piece and dampeners, ensuring:
correct identification of requirements and details of proposed installation
correct selection and use of appropriate processes, tools and equipment
completing all work to specification
compliance with regulations, standards and organisational quality procedures and processes
communicating and working effectively and safely with others.
Context of and specific resources for assessment
This competency is to be assessed using standard and authorised work practices, safety requirements and environmental constraints.
Assessment of essential underpinning knowledge will usually be conducted in an off-site context.
Assessment is to comply with relevant regulatory or Australian standards' requirements.
Resource implications for assessment include:
an induction procedure and requirement
realistic tasks or simulated tasks covering the minimum task requirements
relevant specifications and work instructions
tools and equipment appropriate to applying safe work practices
support materials appropriate to activity
workplace instructions relating to safe working practices and addressing hazards and emergencies
material safety data sheets
research resources, including industry related systems information.
Reasonable adjustments for people with disabilities must be made to assessment processes where required. This could include access to modified equipment and other physical resources, and the provision of appropriate assessment support.
Method of assessment
Assessment methods must:
satisfy the endorsed Assessment Guidelines of the Construction, Plumbing and Services Training Package
include direct observation of tasks in real or simulated work conditions, with questioning to confirm the ability to consistently identify and correctly interpret the essential underpinning knowledge required for practical application
reinforce the integration of employability skills with workplace tasks and job roles
confirm that competency is verified and able to be transferred to other circumstances and environments.
Validity and sufficiency of evidence requires that:
competency will need to be demonstrated over a period of time reflecting the scope of the role and the practical requirements of the workplace
where the assessment is part of a structured learning experience the evidence collected must relate to a number of performances assessed at different points in time and separated by further learning and practice, with a decision on competency only taken at the point when the assessor has complete confidence in the person's demonstrated ability and applied knowledge
all assessment that is part of a structured learning experience must include a combination of direct, indirect and supplementary evidence.
Assessment processes and techniques should as far as is practical take into account the language, literacy and numeracy capacity of the candidate in relation to the competency being assessed.
Supplementary evidence of competency may be obtained from relevant authenticated documentation from third parties, such as existing supervisors, team leaders or specialist training staff.
Replaced By
State Code National Code Title Type
WF918 CPCPMS3035A Install and test ducting systems Unit of competency
No information