Unit of competency Outline

Date retreived
22/07/2026 6:24 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Set up, adjust and maintain tufting looms

Set up, adjust and maintain tufting looms

Unit of competency
National Code
LMTTX3015A
State Code
W7528
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
16/07/2011
View on TGA
State Implementation and Classification
Approved Date
24/10/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
24/10/2014
Nominal Hours
50
Description
This unit covers the skills and knowledge required to set up, adjust and maintain tufting looms used in the production of tufted textile products (such as carpets) in a textile enterprise including set up for production, problem solving, repairs and preventative maintenance.
Notes
Elements and Performance Criteria
1 Set up machines for tufting operations
  • 1.1 Specificationsandproduction requirements are interpreted to determine machine settings
  • 1.2 Documentation relating to machine settings, operation and maintenance is interpreted, referenced and applied according to the needs of the task
  • 1.3 Tools appropriate for the loom or machine are selected, prepared and used in a safe and effective manner to set up machine for operation
  • 1.4 Loom is set up for operation according to required specifications, including fixing of required attachments, in order to run at optimum quality and efficiency levels
  • 1.5 Loom settings are checked to meet production requirements
  • 1.6 Tufting yarn beams are identified, checked and joined into the loom according to manufacturer specifications
  • 1.7 Tufting operators are instructed of any special operating requirements
2 Test machine settings
  • 2.1 Tufting machine is operated in accordance with manufacturer and workplace instructions to test settings against specifications and operational standards
  • 2.2 Yarn sample is produced and examined to identify required adjustments to machine settings or pattern specifications
  • 2.3 Quality tests are conducted or organised as required to ensure optimal production outcomes are achieved
  • 2.4 Required adjustments are identified and documented and machine settings adjusted accordingly
  • 2.5 Operation is monitored in all production stages
3 Diagnose and fix tufting problems
  • 3.1 Tufting machine operations are monitored to assess operational efficiency in accordance with OHS procedures
  • 3.2 Yarn is assessed to identify faults and to assess impact on operational problems
  • 3.3 Problems and faults are identified and analysed to determine root cause
  • 3.4 Diagnosis is established and strategy for repair or replacement of machine components is developed
  • 3.5 Tufting machine is returned to optimal performance through repair of faulty operation
  • 3.6 Tufting machine is operated to ensure problems have been fixed
4 Communicate operational information
  • 4.3 Records are maintained and reports prepared where necessary
  • 4.3 Adjustments to machines and patterns are documented and discussed with appropriate personnel
  • 4.3 Operational instructions are documented
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.
Legislative/regulatory requirements
All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.
Specifications and production requirements may include
beaming
primary backing
backing type and specifications
yarn type and specifications
pile height
beat up
level loop
cut pile
cut and pile
loop pile
colour
pattern
size
stitch rate
tension
hard twist pile
blends
frieze (textured/bulk)
Saxony (plush)
Berber (thick yarns)
sisal/cord (textured)
Machines may include
winding machines
finishing equipment
other ancillary equipment
Yarn may be
wool
nylon
acrylic
polypropylene
polyester
blends
Joined may include
splicing
weavers knot
double weavers knot
Loom settings may include
electronic settings
automated setting
mechanical settings
OHS practices
OHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may include:
manual handling techniques
standard operating procedures
personal protective equipment
safe materials handling
taking of rest breaks
ergonomic arrangement of workplaces
following marked walkways
safe storage of equipment
housekeeping
reporting accidents and incidents
other OHS practices relevant to the job and enterprise
Faults may include
holes
j-cutting
low-cut yarn
incorrect yarn height
foreign matter
creasing of primary backing or carpet
lines in carpet
marks
broken looper
choppy face
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence to be considered
Demonstrates skills and knowledge to:
interpret production specifications accurately
set and operate tufting machine safely and correctly
perform sample runs and analyse results
identify and make appropriate readjustments
determine root cause of operational problems
solve operational problems
apply workplace health and safety policies in production operations
maintain accurate records

Consistency in performance
Consistently applies skills and knowledge when:
organising work
completing tasks
identifying improvements
using workplace practices
using OHS practices
recording and reporting accidents and incidents
assessing operational readiness of equipment used and work processes
recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions
completing work systematically with attention to detail without damage to goods and equipment

Resource implications
Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Context for assessment
Assessment may occur on the job or in an appropriately simulated environment.

Interdependent Assessment
This unit may be assessed independently or in combination with other relevant units.
Replaced By
State Code National Code Title Type
BAU14 MSTTX3011 Set up, adjust and monitor a machine for TCF production Unit of competency