Unit of competency Outline
Date retreived
23/07/2026 1:09 AM AWST
23/07/2026 1:09 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Prepare for production
Prepare for production
Unit of competency
National Code
PMC552004C
PMC552004C
State Code
WA912
WA912
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
19/11/2010
Field of Education
030101 - Manufacturing Engineering
Original Release Date
19/11/2010
Nominal Hours
20
Description
This unit of competency covers a range of checks required before preparation of raw materials used in the manufacturing process. It involves preparing and selecting materials for production, checking machinery and equipment for operation and rectifying routine problems.
Notes
Elements and Performance Criteria
1. Check production plan
- 1.1. Identify the type of product required, time to run and raw/reclaim materials required
- 1.2. Check for quantity and quality required and any special requirements
- 1.3. Check with supervisor/appropriate person if requirements are 'unusual'
2. Identify hazards
- 2.1. Identify hazards of materials to be used
- 2.2. Identify hazards in work area
- 2.3. Implement hazard controls according to procedures
- 2.4. Report safety concerns according to procedures
3. Assemble raw materials
- 3.1. Order and check quantities of materials required
- 3.2. Sample and test materials as required
- 3.3. Visually check that materials are free from contamination and suitable for production
- 3.4. Report contamination or other non-conformance
4. Check machinery and equipment
- 4.1. Check required program
- 4.2. Check machinery/equipment for operation
- 4.3. Correct or report maintenance requirements as appropriate
- 4.4. Check that equipment has been test run
- 4.5. Check that equipment is set and adjusted according to production schedule as required
5. Rectify routine problems
- 5.1. Identify the range of faults that can occur during the operation
- 5.2. Determine and rectify fault causes by procedures
- 5.3. Identify and rectify equipment failure causes to procedures
- 5.4. Ensure appropriate records and log books of equipment operations are maintained to meet procedures
- 5.5. Identify non-routine problems and report to designated person
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Equipment and machinery
Equipment and machinery may include:
any processing plant or equipment relevant to this unit of competency
Operation of machinery/equipment
Operation of machinery/equipment include:
visual checks for damage
leaks
obstructions
blockages
component wear
Materials
Raw materials may include:
first stage products being prepared for subsequent processes
Typical problems
Typical problems may include:
contaminated materials
raw material not to specifications
material variability within specification
equipment malfunctions
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Equipment and machinery
Equipment and machinery may include:
any processing plant or equipment relevant to this unit of competency
Operation of machinery/equipment
Operation of machinery/equipment include:
visual checks for damage
leaks
obstructions
blockages
component wear
Materials
Raw materials may include:
first stage products being prepared for subsequent processes
Typical problems
Typical problems may include:
contaminated materials
raw material not to specifications
material variability within specification
equipment malfunctions
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the process be understood and that the importance of critical material properties and settings is known.
Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
hazards are identified and controls applied
early warning signs of equipment in need of attention/with potential problems are recognised
action is taken to ensure equipment is returned to full performance in a timely manner
communication is timely and effective
problems regarding materials are anticipated and appropriate action is taken.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the process be understood and that the importance of critical material properties and settings is known.
Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
hazards are identified and controls applied
early warning signs of equipment in need of attention/with potential problems are recognised
action is taken to ensure equipment is returned to full performance in a timely manner
communication is timely and effective
problems regarding materials are anticipated and appropriate action is taken.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2636 | PMCOPS204B | Prepare for production | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH72 | PMC552004 | Prepare for production | Unit of competency |
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|---|---|---|---|
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| D653 | CUV30211 | Certificate III in Aboriginal or Torres Strait Islander Cultural Arts | Qualification |
| W748 | PMC20110 | Certificate II in Manufactured Mineral Products | Qualification |
| W750 | PMC40110 | Certificate IV in Manufactured Mineral Products | Qualification |
| W749 | PMC30110 | Certificate III in Manufactured Mineral Products | Qualification |
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