Unit of competency Outline
Date retreived
23/07/2026 3:23 PM AWST
23/07/2026 3:23 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate cable winding equipment
Operate cable winding equipment
Unit of competency
National Code
PMBPROD209C
PMBPROD209C
State Code
W7559
W7559
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
08/12/2008
Field of Education
030717 - Plant And Machine Operations
Original Release Date
08/12/2008
Nominal Hours
26
Description
This competency covers the operation of cable winding equipment for storing of products on reels and spools and the resolving of routine problems to procedure. It applies to the cable making industry.This competency is typically performed by operators working either independently or as part of a work team.
Notes
Elements and Performance Criteria
1. Check work requirements.
- 1.1 Identify work requirements from production plan.
- 1.2 Identify product, materials and equipment requirements for job(s).
- 1.3 Identify hazards associated with the job and take appropriate action.
- 1.4 Check with supervisor/appropriate person if requirements are not in accordance with usual practice.
2. Conduct pre-start checks as required.
- 2.1 Check safety gates, guards and emergency stops are in position and working.
- 2.2 Check raw materials are correct.
- 2.3 Undertake other pre-start checks to procedures.
3. Check winding equipment setup.
- 3.1 Observe spool condition and tag and return non-conforming spools to procedures.
- 3.2 Check winding equipment settings and adjustments, spool size and length settings to procedures.
- 3.3 Ensure product is checked for conformity with quality requirements.
- 3.4 Tag and deal with non-conforming product to procedures
- 3.5 Thread product through the equipment and feed on to the spool.
- 3.6 Use appropriate fixing devices, methods or materials.
- 3.7 Adjust tensions and check laying pattern to procedures
- 3.8 Check emergency cut-off switches and other safety devices to procedures.
4. Operate equipment.
- 4.1 Start machine safely and correctly when required.
- 4.2 Check product/process is within required limits.
- 4.3 Check product is in specification.
- 4.4 Maintain supply of material(s) as required.
- 4.5 Complete logs and records when required.
- 4.6 Clean up equipment and work area to procedures.
- 4.7 Pause equipment, or stop equipment in an emergency, to procedures.
5. Monitor winding machine operation.
- 5.1 Monitor winding machine equipment operations noting cooling line temperatures, amperages, tensions, colour, thickness and product integrity compared to product specification.
- 5.2 Identify sections of product requiring repair and follow procedures to remedy the fault.
- 5.3 Make adjustments to remedy faults and non-conformity to specifications where applicable.
- 5.4 Collect material for reprocessing and reuse where possible, and deal with waste and scrap to procedures.
- 5.5 Complete equipment cleanup, lubrications, adjustments and waste management to procedures.
6. Complete work process.
- 6.1 Cut product and secure free ends.
- 6.2 Remove and set down reel using appropriate manual handling techniques.
- 6.3 Relocate reel and transport without damage to materials, personnel or equipment.
- 6.4 Fit new spool and recommence product winding operations.
7. Respond to routine problems to procedures.
- 7.1 Recognise known faults that occur during the operation.
- 7.2 Identify and take action on causes of routine faults.
- 7.3 Log problems as required.
- 7.4 Identify non-routine process and quality problems and take appropriate action.
RANGE STATEMENT
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to all cable winding operations within the plastics, rubber and cablemaking sectors. It includes the operation of all relevant additional equipment where that equipment is integral to the cable winding process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
reels and spools used in storing cable
mechanical handling equipment
computers
traverse controls
hand tools and safety equipment
mechanical and computerised measuring devices
relevant personal protective equipment
cable (eg power, single cable, multi-core)
other relevant winding/cables/products.
Hazards
Typical hazards include:
moving equipment, cable and reels
manual handling hazards.
Problems
Respond to/rectify 'non-routine problems' means 'apply known solutions to a variety of predictable problems'. Typical process and product problems may include:
incorrect reel/spool size and winding speed
quality problems
equipment failure.
Variables
Key variables to be monitored include:
differences between actual and set conditions (eg speeds, temperature)
product colour, uniformity, surface condition and appearance
output rate
product integrity and general conformance to specification.
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to all cable winding operations within the plastics, rubber and cablemaking sectors. It includes the operation of all relevant additional equipment where that equipment is integral to the cable winding process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
reels and spools used in storing cable
mechanical handling equipment
computers
traverse controls
hand tools and safety equipment
mechanical and computerised measuring devices
relevant personal protective equipment
cable (eg power, single cable, multi-core)
other relevant winding/cables/products.
Hazards
Typical hazards include:
moving equipment, cable and reels
manual handling hazards.
Problems
Respond to/rectify 'non-routine problems' means 'apply known solutions to a variety of predictable problems'. Typical process and product problems may include:
incorrect reel/spool size and winding speed
quality problems
equipment failure.
Variables
Key variables to be monitored include:
differences between actual and set conditions (eg speeds, temperature)
product colour, uniformity, surface condition and appearance
output rate
product integrity and general conformance to specification.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required skills and knowledge, the Range Statement and the Assessment Guidelines for this Training Package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
recognise the importance of material properties and qualities
apply approved procedures
take appropriate action to resolve faults or report faults to appropriate personnel
explain and implement emergency shutdown procedures
Consistent performance should be demonstrated. For example, look to see that:
cable winding production standards are met consistently
upstream and downstream communication is timely and effective
operating procedures and work instructions are read and interpreted correctly
problems are identified and appropriate action is taken (ie the problem is fixed or reported)
all safety procedures are followed.
Assessment method and context
It is preferred that assessment takes place on an industrial cable winder in a work environment.
Competence in this unit may be assessed:
on a processing plant, allowing for operation under all normal and a range of abnormal conditions
in a situation allowing for the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
recognise the importance of material properties and qualities
apply approved procedures
take appropriate action to resolve faults or report faults to appropriate personnel
explain and implement emergency shutdown procedures
Consistent performance should be demonstrated. For example, look to see that:
cable winding production standards are met consistently
upstream and downstream communication is timely and effective
operating procedures and work instructions are read and interpreted correctly
problems are identified and appropriate action is taken (ie the problem is fixed or reported)
all safety procedures are followed.
Assessment method and context
It is preferred that assessment takes place on an industrial cable winder in a work environment.
Competence in this unit may be assessed:
on a processing plant, allowing for operation under all normal and a range of abnormal conditions
in a situation allowing for the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| C5601 | PMBPROD209B | Operate cable winding equipment | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAJ36 | PMBPROD209 | Operate cable winding equipment | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W399 | PMB20107 | Certificate II in Polymer Processing | Qualification |
| W400 | PMB30107 | Certificate III in Polymer Processing | Qualification |
| W401 | PMB40107 | Certificate IV in Polymer Technology | Qualification |