Unit of competency Outline

Date retreived
23/07/2026 12:17 AM AWST

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Inspect tyres

Inspect tyres

Unit of competency
National Code
PMBPROD326B
State Code
W7638
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/05/2011
State Implementation and Classification
Approved Date
13/04/2012
Field of Education
030305 - Materials Engineering
Original Release Date
13/04/2012
Nominal Hours
20
Description
This competency covers the testing and inspection of tyres and the solving of routine and non-routine problems.
Notes
Elements and Performance Criteria
1. Plan own work requirements.
  • 1.1 Identify the most appropriate equipment and processes to be used for tyre inspection and testing.
  • 1.2 Identify different tyre types, identification codings and quality standards required.
  • 1.3 Implement measures to control identified hazards in line with procedures and duty of care.
  • 1.4 Identify repair, scrap tyre and housekeeping needs
2. Start up testing process to procedures.
  • 2.1 Conduct visual inspection of tyres to spot obvious defects.
  • 2.2 Manually locate bumps or dips.
  • 2.3 Check inspection equipment settings and make adjustments as required.
  • 2.4 Complete other pre-start checks in accordance with procedures.
3. Operate tyre testing machines to procedures.
  • 3.1 Operate machine to rotate and test tyres, following standard operating procedures and State OHS requirements.
  • 3.2 Monitor product quality in accordance with procedures.
  • 3.3 Clean, adjust and lubricate equipment as required.
  • 3.4 Shut down equipment to procedures, in normal or emergency situations.
  • 3.5 Complete relevant documentation.
4. Respond to faults.
  • 4.1 Identify possible routine and non-routine faults in the tyre.
  • 4.2 Determine tyres needing action.
  • 4.3 Determine possible fault causes.
  • 4.4 Report faults outside area of responsibility to designated person.
  • 4.5 Maintain appropriate records and log books to meet procedures/work instructions.
5. Stamp, label and sort tyres.
  • 5.1 Stamp identification number on each tyre.
  • 5.2 Label tyres with weekly code.
  • 5.3 Sort passed tyres by coding.
  • 5.4 Sort tyres for repair or scrap.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to the inspection and testing of tyres within the rubber industry. It includes the operation of all relevant additional equipment where that equipment is integral to the inspection/testing process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
tyre testing machines such as x-ray, uniformity, bulge test, and tyre balance test machines
hand tools used in the inspection/testing process
material loading equipment used for loading of tyres
relevant personal protective equipment.
Hazards
Typical hazards include:
manual handling hazards
equipment operations
dust/ vapours.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems, using product and process knowledge to develop solutions to problems which do not have a known solution/s recorded in the procedures.
Typical routine faults include:
bulges in sidewalls
deformation
damaged carcass
offset
snaking
cuts.
Typical inspection/testing problems may include:
equipment malfunction
incorrect set-up of testing machine to tyre type
detecting hidden damage.
Appropriate action for problems outside area of responsibility may be reporting to an appropriate person.
Appropriate action for solving problems within area of responsibility includes asking questions and seeking assistance from appropriate persons/sources.
Variables
Key variables to be monitored include:
colour
product weight
product integrity and general conformance to specification/sample.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, the range statement and the assessment guidelines for this training package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
identify critical tyre properties and inspection criteria in relation to the end product
make adjustments to inspections/testing process and equipment as required
identify and take appropriate action on problems and potential problems.
Consistent performance should be demonstrated. For example, look to see that:
tyre inspection and testing standards are met consistently
all safety procedures are always followed.
Assessment method and context
Assessment will occur on an industrial tyre inspection/testing equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
by observation over a range of tyre inspection/testing procedures undertaken in the workplace
in a situation allowing for the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
State Code National Code Title Type
C5677 PMBPROD326A Inspect tyres Unit of competency
Replaced By
State Code National Code Title Type
BAI60 PMBPROD326 Inspect tyres Unit of competency