Unit of competency Outline

Date retreived
22/07/2026 7:26 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Carry out operational maintenance

Carry out operational maintenance

Unit of competency
National Code
RIISAM209A
State Code
WB457
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
22/06/2011
State Implementation and Classification
Approved Date
10/02/2010
Field of Education
030717 - Plant And Machine Operations
Original Release Date
10/02/2010
Nominal Hours
50
Description
This unit covers the carrying out of operational maintenance in drilling and metalliferous mining industries. It includes planning and preparing for carrying out of operational maintenance; performing pre-start checks, maintenance and equipment checks; maintaining tools, components and consumables; carrying out hot work; and perform equipment maintenance and field repairs.
Notes
Elements and Performance Criteria
1. Plan and prepare for carrying out of operational maintenance
  • 1.1. Access, interpret and apply compliance documentation relevant to carrying out of operational maintenance
  • 1.2. Obtain, confirm and apply work instructions for the allocated task
  • 1.3. Identify, manage and report all potential hazards
  • 1.4. Resolve coordination requirements with others at the site prior to commencing and during work activities
  • 1.5. Select and wear appropriate personal protective equipment
2. Perform pre-start checks and maintenance
  • 2.1. Inspect and carry out pre-start checks on equipment
  • 2.2. Complete site and/or company checklist sheet
  • 2.3. Lubricate all systems according to requirements
  • 2.4. Check and top up fluid levels and bleed where necessary
  • 2.5. Check filters and clean or replace if necessary
  • 2.6. Check security of all circulation systems, as required
  • 2.7. Check safety appliances are fitted and in serviceable condition
  • 2.8. Keep cabin, seat belts and windscreen clean and windscreen washer functioning
3. Perform equipment checks
  • 3.1. Observe policies, procedures, safety rules and site specific instructions
  • 3.2. Carry out timed and regular equipment checks, servicing and lubrication in accordance with procedures, and record details
  • 3.3. Identify faults or potential faults and report immediately
  • 3.4. Observe isolation, tag out and lock out procedures
  • 3.5. Identify, record and/or report requirement for repair or maintenance and critical time line for rectification
  • 3.6. Monitor effectiveness of maintenance performed
4. Maintain tools, components and consumables
  • 4.1. Follow procedures for tool and component maintenance, and carry out safely and according to instructions.
  • 4.2. Follow site procedures for maintaining and storing tools and consumables in good condition
5. Carry out hot work
  • 5.1. Clear area around the worksite of flammable material
  • 5.2. Position fire extinguishers at company recommended locations
  • 5.3. Undertake hot work in compliance with district fire controls
  • 5.4. Liaise with spotter during hot work operations
  • 5.5. Inspect the area prior to leaving to ensure that no potential exists for later combustion
6. Perform equipment maintenance
  • 6.1. Minimise equipment breakdown by regular servicing and maintenance and performance of overhauls to specifications
  • 6.2. Use tag out and/or lock out when servicing
  • 6.3. Carry out minor servicing of equipment avoiding disruption to production
  • 6.4. Carry out routine inspection, servicing, lubrication and housekeeping tasks to requirements
  • 6.5. Read and follow instructions on maintenance procedures, lubrication, filter change/service accurately
  • 6.6. Identify and change worn parts, and record relative frequency of replacement
  • 6.7. Identify operational faults in and maintain hydraulic, pneumatic and drive systems
  • 6.8. Report service and repair requirements and take action according to procedures
  • 6.9. Use diagnostic and troubleshooting procedures and techniques and take action
7. Perform field repairs
  • 7.1. Isolate and rectify equipment faults
  • 7.2. Identify extent of repair needed and obtain spare parts
  • 7.3. Identify, select and use tools required for maintenance and repairs correctly
  • 7.4. Return re-usable components or accessories in accordance with requirements
  • 7.5. Review equipment and re-set in response to variations in production needs
  • 7.6. Recognise system faults and formulate appropriate responses within agreed time lines
  • 7.7. Maintain records of action taken in accordance with site requirements
  • 7.8. Dismantle, assess, service, repair, reassemble and test a given component in a safe manner
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Work instructions may come from:
briefings, handovers, plans and work orders and may be written or verbal, formal or informal and may include:
nature and scope of tasks
specifications
quality of finished works
achievement targets
operational conditions
obtaining of permits required
site layout
out of bounds areas
worksite inspection requirements
lighting conditions
plant or equipment defects
hazards and potential hazards
coordination requirements or issues
contamination control requirements
environmental control requirements
barricade and signage requirements
Hazards may include those associated with:
equipment
stored energy
work methods
human error
the work environment
Coordination requirements may include
other operators
other maintenance personnel,
supervisors
other worksite personnel
Personal protective equipment includes:
steel-capped boots and hardhat
gloves
dust mask
eye and hearing protection
general protective and reflective clothing
Equipment may include:
drilling equipment
camping equipment
navigational aids
mobile laboratory
emergency aids
First Aid pack
communications devices
surveying equipment
sampling devices and storage
4WD vehicles
mobile computers and associated devices
Equipment checks may include:
regular visual inspection including pre-start neutral for all control levers
check on correct operation
observation of display instruments and gauges function
observation of recording instruments and gauges
hydraulic system (including filters, strainers, hose, hose fitting and oils)
air systems and filters
vehicles (including wheels, tyres, clutch, brakes and fluid levels)
batteries
Symptoms of faults may include:
indications on instruments or gauges
noises
vibrations
smells
overheated hydraulic motors or lines
visual indicators (e.g. smoke)
Procedures for keeping tools and consumables in good condition may include:
effective storage
use of desiccants
store chemicals (cement, bentonite, and so on) in safe dry conditions secure from livestock
Hot work is any work or task that has the potential to create fire or explosion, and may include:
welding
grinding
fuel transfer
Spotters are used to:
ensure that no fires develop from slag or hot metal generated during hot work
Maintenance may include:
operating checks
daily checks
programmed maintenance
breakdown maintenance
prescribed lubrication
Reporting requirements may include:
tool records
service and maintenance
metres drilled
operating hours since last service
Diagnostic and troubleshooting procedures may include:
diagnostics built into equipment
diagnostics applying externally
troubleshooting procedures recommended by manufacturers
troubleshooting procedures developed by organisation
knowledge of sources of help for more complex problems

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for carrying out of operational maintenance
implementation of requirements, procedures and techniques for the safe, effective and efficient completion of operational maintenance
working with others to undertake and complete operational maintenance that meets all of the required outcomes
consistent timely completion of operational maintenance that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in the work environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities.
Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistently achieving the required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete operational maintenance
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.

Replaces
State Code National Code Title Type
W2256 MNMEGS309A Carry out operational maintenance Unit of competency
Replaced By
State Code National Code Title Type
WH659 RIISAM209D Carry out operational maintenance Unit of competency