Unit of competency Outline

Date retreived
22/07/2026 12:55 AM AWST

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Apply digital technology in food processing

Apply digital technology in food processing

Unit of competency
National Code
FDFFST4003A
State Code
S7909
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
2.00
Current Release Date
01/05/2012
State Implementation and Classification
Approved Date
04/08/2014
Field of Education
030307 - Food Processing Technology
Original Release Date
04/08/2014
Nominal Hours
40
Description
This unit covers the skills and knowledge required to develop and manage a HACCP-based Quality Assurance (QA) Program.
Notes
Elements and Performance Criteria
1. Establish the scope of the QA system
  • 1.1 Enterprise needs and expectations in product quality are clearly defined
  • 1.2 Existing systems and requirements are detailed for incorporation into the QA system
  • 1.3 Scope of the HACCP-based quality system is defined to encompass production system and product requirements
  • 1.4 System is directed to prevent and control identified hazards
2. Conduct hazard analysis and assessment
  • 2.1 Every step in the production process is assessed for potential food safety hazards
  • 2.2 Critical Control Points (CCPs) are established to identify where each significant hazard can be prevented or controlled
  • 2.3 A measurable or recognisable standard is assigned for each CCP to define the critical limits
  • 2.4 Critical limits are technically and scientifically validated
3. Ensure all documents, work procedures and processes required for the system are developed, available and in use
  • 3.1 All products and processes covered by the QA system are described in a standardised format defining product characteristics relevant to food safety
  • 3.2 Work instructions and Standard Operating Procedures (SOPs) are reviewed for accuracy, relevance and sufficiency to prevent hazards
  • 3.3 Documented procedures for monitoring CCPs are implemented
  • 3.4 Documented procedures which ensure any CCPs which are outside critical limits are brought back within limits, and affected product is suitably handled, are implemented
  • 3.5 Documented procedures are implemented to ensure the QA system is regularly verified and audited as working effectively
  • 3.6 Availability and data storage of all records and documents for the system is maintained
4. Respond to non-conforming product or processes
  • 4.1 Procedures for taking corrective action are identified
  • 4.2 Corrective and preventative measures are implemented to prevent recurrence
  • 4.3 Procedures are devised or revised to support control measures
  • 4.4 Processes or conditions which could result in a breach of procedures are identified and corrective action is taken
  • 4.5 Process changes are introduced and controlled so that quality assurance requirements are accomplished
5. Review product sampling and test results
  • 5.1 Product sampling procedures are identified
  • 5.2 Post collection procedures are identified according to SOPs
  • 5.3 Test results are reviewed and responded to in accordance with workplace requirements
6. Audit, verify and validate the system
  • 6.1 HACCP plans are routinely revised, verified and validated to reassess hazards, CCPs, critical limits, testing methods and all related procedures of the QA system to ensure they are appropriate to the enterprise requirements
  • 6.2 Internal or external audit findings are followed up and acted upon
  • 6.3 Reported quality hazards and non conformances are investigated and acted upon
  • 6.4 The HACCP-based QA system is reviewed to take account of any process changes or product specifications
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Occupational health and safety requirements
Codes of practice
Material Safety Data Sheets
Enterprise OHS policies, procedures and programs.
Regulations
Australian and international standards including:
Australia New Zealand Food Standards Code
ISO Standards
codex alimentarius
industry guidelines and codes of practice
industry regulations
State food regulations.
Workplace requirements
Enterprise QA policy, practices and procedures
Enterprise-specific procedures
SOPs
Enterprise task requirements and work instructions
Production system and product requirements
These may include food safety, product quality, regulatory compliance, animal welfare (if required) and preventative maintenance.
Verification of a QA system
Verification refers to methods and procedures used to carry out monitoring, including sampling and testing to provide evidence that the specifications set by relevant legislation and codes of practice continue to be met.
Validation of a QA system
Validation refers to obtaining evidence to confirm that a HACCPbased QA program is complete and effective and will deliver the expected outcomes.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to develop and manage a HACCP-based Quality Assurance (QA) Program.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Critical aspects of evidence that the candidate can monitor the development and implementation of a food QA system must include the following:
scoping the requirements for a QA system
analysing a production process to identify CCPs and establish critical limits
developing procedures for implementing and monitoring a QA system
maintaining data and documentation for a QA system
contributing to a review of a QA system, including verification and validation.
Context of and specific resources for assessment
Assessment of performance requirements in this unit should be undertaken within the context of food technology. Competency is demonstrated by performance of the processes specified, including the critical aspects and knowledge and skills elaborated in the Evidence Guide, and within the scope as defined by the Range Statements applicable to the workplace environment.
Assessment must occur in a real or simulated workplace where the assessee has access to:
production process and related equipment, manufacturers’ advice and operating procedures
methods and related software systems as required for collecting data and calculating yields, efficiencies and material variances appropriate to production environment
tests used to report relevant product/process information and recorded results.
Method of assessment
The following assessment methods are suggested:
written and/or oral questioning to assess knowledge and understanding
the development of a HACCP-based quality system for a food product
a report on review of a HACCP-based quality production system
workplace evidence and third party verification of participation in the development and implementation of a HACCP-based QA system
Case studies
Field Reports.
Guidance information for assessment
Evidence should be gathered over a period of time in a range of actual or simulated environments.
Replaced By
State Code National Code Title Type
OAM14 FBPFST4003 Apply digital technology in food processing Unit of competency