Unit of competency Outline

Date retreived
22/07/2026 3:17 PM AWST

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Conduct preventive maintenance on fixed fire pumpsets

Conduct preventive maintenance on fixed fire pumpsets

Unit of competency
National Code
CPCPFS3049A
State Code
WI772
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
17/01/2014
State Implementation and Classification
Approved Date
20/06/2014
Field of Education
039905 - Fire Technology
Original Release Date
20/06/2014
Nominal Hours
30
Description
This unit of competency specifies the outcomes required to conduct preventive maintenance on circulatory systems, packed glands and special valves associated with fixed fire pumpsets.
Notes
Elements and Performance Criteria
1 Prepare for work.
  • 1.1 Plans, information, specifications, maintenance manuals, previous maintenance reports and equipment data are obtained and reviewed.
  • 1.2 Work health and safety (WHS) requirements associated with conducting preventive maintenance of fixed fire pumpsets, and workplace environmental requirements, are identified and applied to planning.
  • 1.3 Quality assurance requirements are identified according to workplace requirements.
  • 1.4 Tasks specified in relevant maintenance schedules or standards are planned and sequenced in conjunction with others involved in or affected by the work.
  • 1.5 Tools, equipment and materials for maintaining fire protection special pump valves, including personal protective equipment, are selected and checked for serviceability.
  • 1.6 Work area is prepared to support efficient preventive maintenance of fixed fire pumps.
  • 1.7 Pump is isolated according to workplace requirements before conducting maintenance tasks.
  • 1.8 Sustainability principles and concepts are observed when preparing for work process.
2 Perform preventive maintenance tasks on pump circulatory system.
  • 2.1 WHS requirements, workplace environmental requirements and quality requirements are applied to work tasks.
  • 2.2 Cooling line strainer is disassembled, screen is removed and inspected, and materials found are identified and reported.
  • 2.3 Screen is cleaned and strainer is reassembled according to workplace procedures.
  • 2.4 Operation of circulatory valve is checked and valve is replaced if required.
  • 2.5 Pump is de-isolated, start test is conducted, and water flow is checked at tundish or sight gauge.
3 Perform preventive maintenance tasks on packing glands.
  • 3.1 WHS requirements, workplace environmental requirements and quality requirements are applied to work tasks.
  • 3.2 Pump packing gland housing is disassembled and gland plate is removed.
  • 3.3 Packing is removed using appropriate packing extractors and disposed of according to workplace and environmental requirements.
  • 3.4 Gland is repacked according to manufacturer requirements.
  • 3.5 Gland plate is reinstalled and adjusted according to manufacturer and workplace requirements.
  • 3.6 Pump is de-isolated, operated and checked to ensure packing gland leak rate complies with manufacturer requirements.
4 Perform preventive maintenance tasks on special pump valves.
  • 4.1 WHS requirements, workplace environmental requirements and quality requirements are applied to work tasks.
  • 4.2 Pump pipework is drained down according to workplace requirements and checked to ensure there is no residual water pressure.
  • 4.3 Special valves are disassembled and housing is inspected according to manufacturer and workplace requirements.
  • 4.4 Internal components of special valves are inspected and replacements installed according to manufacturer and workplace requirements.
  • 4.5 Special valves are reassembled, pump is de-isolated and system is checked for correct operation according to manufacturer and workplace requirements.
5 Report anomalies and complete documentation.
  • 5.1 Inspection and testing results are recorded and anomalies reported according to legislative and industry requirements.
  • 5.2 Preventive maintenance documentation is completed and forwarded to relevant persons for action according to legislative and industry requirements.
6 Clean up.
  • 6.1 Work area is cleared and waste materials disposed of or recycled according to statutory and regulatory authorityrequirements.
  • 6.2 Tools and equipment are cleaned, checked, maintained and stored according to manufacturer recommendations and workplace procedures.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Information may include:
charts, drawings and sketches
instructions issued by authorised organisational or external personnel
memos
organisation’s work requirements
regulatory and legislative requirements, particularly those relating to:
building codes
WHS and environmental requirements
plumbing regulations
relevant Australian standards
safe work procedures relating to preventive maintenance on fixed fire pumpsets
safety data sheets (SDS)
signage
verbal, written and graphical instructions, including manufacturer specifications and instructions where specified
work bulletins
work schedules, plans and specifications.
Work health and safety requirements must comply with commonwealth, state and territory legislation and regulations, and may include:
handling of materials
hazard control
personal protective clothing and equipment prescribed under legislation, regulations and workplace policies and practices
safe operating procedures, including recognising and preventing hazards associated with:
electricity
hazardous materials and substances
service lines
surrounding structures and facilities
trip hazards
use of tools and equipment
work site visitors and the public
working at heights
working in proximity to others
use of firefighting equipment
use of pressure testing equipment
workplace environmental health and safety.
Environmental requirements:
cover water quality management
may include:
clean-up protection
stormwater protection
waste management.
Quality assurance requirements may include:
Australian standards
Environment Protection Authority (EPA) requirements
internal company quality assurance policy and risk management strategy
International Standards Organisation (ISO) standards
site safety plans
workplace operations and procedures.
Tools, equipment and materials may include:
hand and power tools
ladders
replaceable components, such as:
diaphragms
gaskets
gland packing materials
O-rings
springs
scaffolds
testing equipment.
Isolating procedures may be conducted on:
alarm initiating devices
alarm signalling equipment
control and indicating equipment (CIE)
emergency warning system
power sources
water supply.
Sustainability principles and concepts:
cover the current and future social, economic and environmental use of resources
may include efficient:
energy use
use and recycling of material
water use, harvesting and disposal.
Draining-down procedures include:
operating the main drain valve
identifying and operating low drain point valves, if present
checking system for residual water pressure
applying drain-down water management techniques to prevent water damage.
Special valves may include:
pressure reducing
pressure limiting
pressure relief.
Internal components of special valves may include:
diaphragms
gaskets
O-rings
restrictors
springs.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
This unit of competency could be assessed in the workplace or a close simulation of the workplace environment providing that simulated or project-based assessment techniques fully replicate plumbing and services workplace conditions, materials, activities, responsibilities and procedures.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
A person should demonstrate the ability to:
locate, interpret and apply relevant information, standards and specifications
apply sustainability principles and concepts
apply safety requirements throughout the work sequence, including the use of personal protective clothing and equipment
as a minimum, given a diesel-driven, packed gland fixed fire pumpset, perform preventive maintenance on:
circulatory system
packing gland
pressure relief valve
pressure reducing valve
correct selection and use of appropriate processes, tools and equipment
completion of work to specification
compliance with regulations, standards and organisational quality procedures and processes
effective communication with others
safe work practices.
Context of and specific resources for assessment
Assessment of this unit:
must be in the context of the work environment
may be conducted in an off-site context, provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills
must meet relevant compliance requirements.
Resource implications for assessment include:
an induction procedure and requirement
realistic tasks or simulated tasks covering the minimum task requirements
relevant specifications and work instructions
tools and equipment appropriate to applying safe work practices
support materials appropriate to activity
workplace instructions relating to safe work practices and addressing hazards and emergencies
safety data sheets, job safety analyses and safe work method statements
research resources, including industry-related systems information.
Method of assessment
Assessment for this unit must verify the practical application of the required skills and knowledge, using one or more of the following methods:
direct observation of tasks in real or simulated work conditions
questioning to confirm the ability to identify and interpret the essential underpinning knowledge required for practical application.
Guidance information for assessment
This unit could be assessed on its own or in combination with other units relevant to the job function.
Reasonable adjustments for people with disabilities must be made to assessment processes where required. This could include access to modified equipment and other physical resources, and the provision of appropriate assessment support.
Assessment processes and techniques should, as far as is practical, take into account the language, literacy and numeracy capacity of the candidate in relation to the competency being assessed.
Replaced By
State Code National Code Title Type
OCO15 CPCPFS3049 Conduct preventive maintenance on fixed fire pumpsets Unit of competency
State Code National Code Title Type
J790 CPC32813 Certificate III in Fire Protection Qualification