Unit of competency Outline

Date retreived
23/07/2026 9:16 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Install side windows

Install side windows

Unit of competency
National Code
AURV334031A
State Code
W5240
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
07/04/2011
State Implementation and Classification
Approved Date
16/01/2006
Field of Education
030507 - Automotive Vehicle Refinishing
Original Release Date
16/01/2006
Nominal Hours
30
Description
This unit covers the competence required to fabricate templates, mark out and cut panels, prepare cut edges and install side windows.
Notes
Elements and Performance Criteria
1. Prepare for work
  • 1.1. Work instructions are used to determine job requirements, including method, materials and equipment.
  • 1.2. Job specifications are read and interpreted.
  • 1.3. OH&S requirements, including dust and fume collection, breathing apparatus and eye and ear personal protection needs are observed throughout the work.
  • 1.4. Material for installation is selected.
  • 1.5. Equipment and tooling are identified and checked for safe and effective operation.
  • 1.6. Procedures are determined to minimise waste material.
  • 1.7. Procedures are identified for maximising energy efficiency while completing the job.
2. Measure, mark out and fabricate template
  • 2.1. Information is accessed and interpreted from manufacturer/ component supplier specifications.
  • 2.2. Suitable materials are selected and template is fabricated to shape and size.
  • 2.3. Templates are completed without causing damage to any component or system.
  • 2.4. Fabricating and measuring activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
3. Mark out, cut panels/trim and prepare cut edges
  • 3.1. Information is accessed and interpreted from manufacturer/ component supplier specifications.
  • 3.2. Template is used to mark out areas to be cut.
  • 3.3. Panels/trim are cut using approved methods and equipment in accordance with specifications.
  • 3.4. Panels/trim are prepared in readiness for installing window.
  • 3.5. Panels are reinforced to comply with manufacturer/ component supplier requirements.
  • 3.6. Work is completed without causing damage to any component or system.
  • 3.7. Marking out, cutting and preparation activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
4. Install window
  • 4.1. Information is accessed and interpreted from manufacturer/ component supplier specifications.
  • 4.2. Window is installed to specification.
  • 4.3. Installed window is checked for operation and leak tested.
  • 4.4. Installation is achieved without causing damage to any component or system.
  • 4.5. All installation and checking is performed according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
5. Clean up work area and maintain equipment
  • 5.1. Material that can be reused is collected and stored.
  • 5.2. Waste and scrap are removed following workplace and environmental procedures.
  • 5.3. Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
  • 5.4. Unserviceable equipment is tagged and faults identified in accordance with workplace requirements.
  • 5.5. Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures.
  • 5.6. Tooling is maintained in accordance with workplace procedures.
Installation methods are to include measuring, marking out, cutting, preparing cut edges, reinforcing cut panels, installing side windows, leak testing installed side window and sealing, testing operation and cleaning
Side windows may be installed in vehicles, trailers, outdoor equipment, caravans, agricultural equipment and recreational boating

Work requires individuals to demonstrate judgement and problem-solving skills in managing own work activities and contributing to a productive team environment
Work is carried out in accordance with award provisions

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices
Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors
Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management

Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice

Tooling and equipment may include hand tooling, power tooling, measuring equipment, marking out equipment, cutting equipment, vehicle protection equipment and templates

Materials may include template materials, rubber sections, adhesives and cleaning materials

Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers

Information sources may include, but are not limited to verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
Safe work procedures related to installation of side windows
Regulatory/legislative requirements pertaining to working with glass
Engineer's design specifications and instructions
Organisation work specifications and requirements
Instructions issued by authorised enterprise or external persons
Australian Standards

Critical aspects of evidence

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
applying vehicle protection methods
preparing and installing a range of side windows with a minimum of one requiring panel reinforcement
completing workplace records

Relationship to other units
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Underpinning knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements
enterprise/manufacturer/component supplier policies
technical information
marking out procedures
measuring procedures
cutting procedures (panels and trim)
window installation procedures
panel reinforcing methods
work organisation and planning processes
enterprise quality processes

Specific key competencies, underpinning and employability skills required to achieve the performance criteria
These include a number of processes that are learned throughout work and life, which are required in most jobs. Some of these are covered by the national key competencies, although others may be added. The details below highlight how these competencies are to be applied in the attainment of this unit.

Application of the key competencies in this unit are to satisfy the nominated level in which:

Level 1 - relates to working effectively within set conditions and processes;
Level 2 - relates to management or facilitation of conditions or processes; and
Level 3 - relates to design, development and evaluation of conditions or process.
How will the candidate apply the following key competency in this unit? The candidate will need to:

Collect, analyse and organise information
Collect, organise and understand information related to work orders, plans and safety procedures for installing windows
(Level 1)

Communicate ideas and information
Communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with worksite supervisor, other workers and customers, and the reporting of work outcomes and problems
(Level 1)

Plan and organise activities
Plan and organise activities, including preparation and layout of worksite and obtaining of equipment and materials to avoid backtracking, workflow interruptions or wastage
(Level 1)

Work with others and in a team
Work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity
(Level 1)

Solve problems
Establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage
(Level 1)

Use mathematical ideas and techniques
Use mathematical ideas and techniques to calculate time, assess tolerances, apply accurate measurements, calculate material requirements and establish quality checks
(Level 1)

Use technology
Use workplace technology related to installation of side windows, including the use of specialist tooling, measuring equipment and communication devices and the reporting/ recording of results
(Level 1)

Context of assessment
Application of competence is to be assessed in the workplace or simulated worksite
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints
Assessment is to comply with regulatory requirements, including Australian Standards

Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies
Assessment may be applied under project related conditions and require evidence of process
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements

Specific resource requirements for this unit

The following resources should be made available:

workplace location or simulated workplace
materials relevant to installation of side windows
equipment, hand and power tooling appropriate to installation of side windows
activities covering mandatory task requirements
specifications and work instructions

Replaced By
State Code National Code Title Type
WF480 AURVTG3011 Install side windows Unit of competency
No information