Unit of competency Outline

Date retreived
22/07/2026 4:45 PM AWST

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Produce sheet feed vacuum forming products

Produce sheet feed vacuum forming products

Unit of competency
National Code
PMBPROD328C
State Code
W7640
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/05/2011
State Implementation and Classification
Approved Date
13/04/2012
Field of Education
030305 - Materials Engineering
Original Release Date
13/04/2012
Nominal Hours
52
Description
This competency covers the production of sheet feed vacuum forming products using sheet feed vacuum forming equipment.This competency is typically performed by operators working either independently or as part of a work team.
Notes
Elements and Performance Criteria
1. Plan own work requirements.
  • 1.1 Identify equipment and processes used for production process and upstream and downstream operations from production plan or request.
  • 1.2 Identify materials required including additives.
  • 1.3 Recognise hazards and follow appropriate hazard control/minimisation methods.
  • 1.4 Identify and check emergency stops, guards and controls.
  • 1.5 Identify requirements for materials, quality, production and equipment checks.
  • 1.6 Identify materials, waste management and housekeeping needs.
  • 1.7 Plan vacuum forming operations within scope of authority.
2. Check process setup.
  • 2.1 Determine equipment requirements.
  • 2.2 Check vacuum forming settings and adjustments for conformity to documented procedures.
  • 2.3 Check materials for conformity.
  • 2.4 Set process to specifications as required.
  • 2.5 Discard non-conforming materials or adjust processing operations in accordance with procedures/ workplace instructions.
  • 2.6 Set up (where applicable) date and/or batch markings, materials identification for the appropriate information.
  • 2.7 Undertake other pre-start checks in accordance with procedures.
3. Operate and make adjustments to the process as required.
  • 3.1 Start machine safely and correctly in accordance with procedures/work instructions.
  • 3.2 Monitor sheet feed vacuum forming operations in accordance with procedures/work instructions, noting key variables.
  • 3.3 Monitor controls/displays/terminals for production/process data.
  • 3.4 Monitor product/process quality in accordance with procedures.
  • 3.5 Make adjustments to remedy faults and non-conformity to standard as required.
  • 3.5 Maintain continuity of process.
  • 3.6 Collect and reprocess/discard scrap/trim and other materials in accordance with procedures.
  • 3.7 Clean, adjust and lubricate equipment as required.
  • 3.8 Pause equipment or stop equipment in an emergency, following workplace and emergency procedures.
4. Anticipate and solve problems
  • 4.1 Recognise a problem or a potential problem.
  • 4.2 Determine problems needing priority action.
  • 4.3 Refer problems outside area of responsibility to appropriate person, with possible causes.
  • 4.4 Seek information and assistance as required to solve problems.
  • 4.5 Solve problems within area of responsibility.
  • 4.6 Follow through items initiated until final resolution has occurred.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency unit includes the use of sheet feed fabrication vacuum forming equipment. It includes the operation of all relevant additional equipment where that equipment is integral to the vacuum forming process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
hand tools as required
relevant personal protective equipment.
Hazards
Typical hazards include:
manual handling
fumes/vapours
stationary and moving machinery, parts and components.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems, using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures
Typical process and product problems may include variations in sheet feeding, in the material, temperature or pressure, or in line speed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, the range statement and the assessment guidelines for this training package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
identify critical materials properties and process characteristics in relation to the process requirements and the end product
plan own work process within workplace procedures and explain the reasons for the steps in the process
take appropriate action to observe equipment, materials and products for out of specification results, make adjustments and identify problems to be reported.
Consistent performance should be demonstrated. For example, look to see that:
production quality and output standards are met consistently
problems are anticipated from process observations
problems are efficiently resolved
the process runs consistently and smoothly.
Assessment method and context
Assessment will occur on an industrial vacuum forming machine(s) equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
by using an appropriate, industrial vacuum forming machine requiring demonstration of operation and emergency stop procedures
in a situation allowing for the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
State Code National Code Title Type
C5679 PMBPROD328B Produce sheet feed vacuum forming products Unit of competency
Replaced By
State Code National Code Title Type
BAI58 PMBPROD328 Produce sheet feed vacuum forming products Unit of competency
State Code National Code Title Type
W400 PMB30107 Certificate III in Polymer Processing Qualification
W401 PMB40107 Certificate IV in Polymer Technology Qualification