Unit of competency Outline
Date retreived
22/07/2026 3:10 PM AWST
22/07/2026 3:10 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate primary annealing equipment
Operate primary annealing equipment
Unit of competency
National Code
PMC552047C
PMC552047C
State Code
WA933
WA933
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
15/08/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
15/08/2014
Nominal Hours
50
Description
This unit of competency covers the preparation and operation of annealing equipment in the forming of glass products from a melting furnace. It involves setting up and tuning the process, monitoring ribbon quality, dimensions and temperature, undertaking routine checks and rectifying routine problems.
Notes
Elements and Performance Criteria
1. Prepare the annealing equipment
- 1.1. Identify the location and function of annealing equipment
- 1.2. Interpret job specifications and set up the appropriate line/equipment
- 1.3. Check that the quality and quantity of input glass is suitable for production run as per company requirements
- 1.4. Undertake equipment preparation and prestart checks according to established procedures.
- 1.5. Undertake pre-startup checks in accordance with procedures
2. Start up and shut down annealing equipment
- 2.1. Complete the steps for setting up and preparing to start annealing equipment in normal and abnormal situations
- 2.2. Complete the steps preparing for shutting down annealing equipment in normal and abnormal situations
- 2.3. Start up the annealing equipment as required
- 2.4. Shut down the annealing equipment as required
3. Operate annealing equipment
- 3.1. Operate annealing equipment to ensure quality specifications are met
- 3.2. Make operation adjustments according to established procedures and ensure product quality and specifications are maintained
- 3.3. Use and observe ancillary equipment and safety procedures in accordance with enterprise requirements
- 3.4. Document and maintain records and production results according to enterprise requirements
4. Monitor, adjust and record annealing operation
- 4.1. Monitor equipment operation to maintain product quality and specifications
- 4.2. Measure and record operating parameters according to enterprise requirements
- 4.3. Conduct product sampling and quality control checks according to standard procedures to ensure and maintain annealing specifications
- 4.4. Adjust annealing equipment controls to ensure glass parameters are maintained to job specifications
- 4.5. Record results in accordance with work instructions
5. Rectify routine problems
- 5.1. Identify the range of faults that can occur during the operation
- 5.2. Determine and rectify fault causes in accordance with procedures
- 5.3. Identify and rectify equipment failure causes in accordance with procedures
- 5.4. Ensure appropriate records and log books of equipment operations are maintained to meet procedures
- 5.5. Identify non-routine problems and report to designated person
6. Control hazards.
- 6.1. Identify hazards from the job to be done
- 6.2. Identify other hazards in the work area
- 6.3. Assess the risks arising from those hazards
- 6.4. Implement measures to control those risks in line with procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Finishing equipment
This unit includes finishing equipment applicable to each of the specific areas of glass products manufacture, including:
flat glass
packaging, bottles and jars
Equipment
Equipment may include:
lehr and associated equipment
gas burners
instrumentation
computers
measuring and recording equipment
communication equipment
hand tools
safety clothing and equipment
Typical problems
Typical problems may include:
process problems
equipment problems
quality problems
temperature and strain problems
equipment problems
quality problems
loss of utilities
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Finishing equipment
This unit includes finishing equipment applicable to each of the specific areas of glass products manufacture, including:
flat glass
packaging, bottles and jars
Equipment
Equipment may include:
lehr and associated equipment
gas burners
instrumentation
computers
measuring and recording equipment
communication equipment
hand tools
safety clothing and equipment
Typical problems
Typical problems may include:
process problems
equipment problems
quality problems
temperature and strain problems
equipment problems
quality problems
loss of utilities
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the reheating equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
temperatures and stress parameters are maintained within limits
equipment set up is completed in accordance with work instructions
startup and shutdown occur first time
signals and alarms are responded to immediately
process measurements are continually made, observed and interpreted
quality is maintained to customer specifications.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Individual enterprises may choose to add prerequisites or co-requisite units relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the reheating equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
temperatures and stress parameters are maintained within limits
equipment set up is completed in accordance with work instructions
startup and shutdown occur first time
signals and alarms are responded to immediately
process measurements are continually made, observed and interpreted
quality is maintained to customer specifications.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Individual enterprises may choose to add prerequisites or co-requisite units relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2657 | PMCOPS247B | Operate primary annealing equipment | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH50 | PMC552047 | Operate primary annealing equipment | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W748 | PMC20110 | Certificate II in Manufactured Mineral Products | Qualification |
| W750 | PMC40110 | Certificate IV in Manufactured Mineral Products | Qualification |
| W749 | PMC30110 | Certificate III in Manufactured Mineral Products | Qualification |