Design and build a bicycle frame

Unit of competency Outline

Date retreived
23/07/2026 4:51 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Unit of competency

National Code
AURB428201A

State Code
D7583

TGA Status
Replaced

DTWD Status
Replaced

Current Release Number
1.00

Current Release Date
21/06/2011

View on TGA

State Implementation and Classification

Approved Date

26/09/2011

Field of Education

030599 - Automotive Engineering And Technology, N.e.c.

Original Release Date

26/09/2011

Nominal Hours

Description

This unit of competency describes the skills and knowledge required to calculate design specifications and custom build a bicycle frame.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Notes

Elements and Performance Criteria

1. Gather information on bicycle frame requirements

1.1. Discuss and confirm customer requirements including intended use of the unit, preferred design, frame materials, construction methods and finish
1.2. Use sizing cycle, observation and measurements to assess physical attributes and riding style of client
1.3. Research bicycle frame design principles and check component suppliers and specifications

2. Design bicycle frame and specify materials and components

2.1. Design a frame to customer measurements and requirements, using a computer-aided design (CAD) program or other means
2.2. Specify frame tubing in terms of diameter and wall thickness to achieve durability and use requirements according to established industry practices
2.3. Prepare parts list and determine availability of parts and materials
2.4. Document and cost custom frame job and obtain customer approval for work to be undertaken
2.5. Place order with suppliers for frame materials, parts and components

3. Prepare for frame building

3.1. Plan frame building sequence and determine availability of tooling and equipment
3.2. Lay out parts and check for damaged and/or missing components
3.3. Select and check tooling and set up jig
3.4. Set up welding, brazing or bonding equipment and materials
3.5. Identify need for additional persons to assist in frame building process and make arrangements

4. Build bicycle frame

4.1. Perform frame building operations according to plan
4.2. Use personal safety equipment and take precautions to protect others in the workplace
4.3. Use and maintain tooling and equipment in accordance with occupational health and safety (OHS) requirements
4.4. Check angles, measurements and frame alignment throughout the operation and make adjustments as required

5. Paint and/or finish frame

5.1. Prepare frame for painting and finishing
5.2. Prepare and apply paint or finish in accordance with manufacturer recommendations
5.3. Follow appropriate safety precautions, including the use of personal protective equipment and adequate ventilation
5.4. Clean up equipment in accordance with environmental procedures

6. Prepare frame for delivery and clean up

6.1. Check the finished bicycle frame and prepare unit for delivery
6.2. Clean and store portable tooling and equipment in approved designated areas
6.3. Clean work area and dispose of waste in accordance with workplace procedures
6.4. Complete workplace records, customer file and warranty information as required by enterprise

No information

Replaced By

State Code	National Code	Title	Type
WF065	AURBTY4002	Design and build bicycle frames	Unit of competency