Unit of competency Outline

Date retreived
22/07/2026 7:10 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Splice steel cord conveyor belts

Splice steel cord conveyor belts

Unit of competency
National Code
PMBPROD376A
State Code
W7668
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/05/2011
State Implementation and Classification
Approved Date
Field of Education
030717 - Plant And Machine Operations
Original Release Date
Nominal Hours
40
Description
This competency covers splicing of steel cord, rubber conveyor belts. It covers the splicing of new or existing conveyor belts. The splicing may be on-site or in a repair facility.
Notes
Elements and Performance Criteria
1. Plan steel cord belt splice
  • 1.1 Review belt specifications and work order documentation.
  • 1.2 Identify hazards and risk controls.
  • 1.3 Plan work, including sequences, times and process stages.
  • 1.4 Plan to minimise downtime, economically use materials and meet splice quality specifications.
  • 1.5 Assemble equipment, tools and materials required, checking them for condition, quality and compliance tags.
2. Prepare steel cord splice according to procedures.
  • 2.1 Isolate equipment and conveyor systems as required.
  • 2.2 Restrain belt or belt ends to ensure movement does not occur during splice.
  • 2.3 Cut belt ends to the appropriate shape and angle.
  • 2.4 Strip and remove belt covers and carcass material.
  • 2.5 Cut out damaged cords as applicable.
  • 2.6 Prepare surfaces for bonding.
  • 2.7 Cut and lay up replacement cords in sequence as applicable.
  • 2.8 Complete lay up of splice using appropriate materials.
3. Cure steel cord splice.
  • 3.1 Check that splice meets quality requirements prior to curing.
  • 3.2 Vulcanise splice according to procedures, as applicable.
4. Check steel cord splice.
  • 4.1 Check repairs meet quality specifications.
  • 4.2 Further repair products which do not meet quality specifications or tag for further treatment.
  • 4.3 Inform customer when belt is ready for use, or prepare belt for storage or delivery.
5. Clean work area.
  • 5.1 Clean, inspect and store tools and equipment used.
  • 5.2 Tag unserviceable tools and equipment, identify faults and inform relevant personnel.
  • 5.3 Clean work area and return to approved condition.
  • 5.4 Dispose of waste or recycle according to procedures.
  • 5.5 Complete appropriate workplace documentation.
6. Anticipate and solve problems.
  • 6.1 Recognise a problem or a potential problem.
  • 6.2 Determine problems needing priority action.
  • 6.3 Refer problems outside area of responsibility to appropriate person, with possible causes.
  • 6.4 Seek information and assistance as required to solve problems.
  • 6.5 Solve problems within area of responsibility.
  • 6.6 Follow through items initiated until final resolution has occurred.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to splicing of steel cord rubber conveyor belts typically within the minerals industry. However, it includes all users of steel cord conveyor belts. It includes the operation of all relevant additional equipment where that equipment is integral to the belt splicing process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, manufacturer specifications and procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
These may include:
AS 3552-1988 Conveyor belting - Guide to splicing steel cord belting
Tools and equipment
This competency includes use of equipment and tools such as:
manual handling aids
hand winches
portable power generators and vulcanising equipment
knives and other cutting instruments
portable hoists/lifting equipment not requiring any special permits or licences
spanners, wrenches, hammers, etc
power operated hand tools such as drills, cutting disks, sanders
relevant personal protective equipment
Hazards
Typical hazards include:
ragged edges and exposed metal
cord material
dust and debris from the belt and material being transported
hazardous materials arising from the splicing process
manual handling hazards
knife, cutting and grinding disk hazards.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems, using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures.
Typical process and product problems may include:
weight of the belting to be moved
variations in materials
contamination of materials
lack of accessibility
equipment malfunctions
tooling problems.
Variables
Key variables to be monitored include:
belt condition
belt location
degree and nature of any damage to belt
weight of the belt
forces acting on the conveyor belt
environmental conditions
tensioning systems
gradient of belt
belt strength rating.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, the range statement and the assessment guidelines for this training package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Where the assessee does not currently possess evidence of competency in PMBPROD265B Operate portable vulcanising equipmentit may be co-assessed with this unit.
This unit may also be co-assessed with MSAOPS363A Organise on site work
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
identify critical materials properties and conveyor operating characteristics in relation to the condition of the belt
plan own work process within organisational procedures and explain the reasons for the steps in the process
take appropriate action to observe equipment, materials and products for out of specification results, make repairs and identify problems to be reported.
Consistent performance should be demonstrated. For example, look to see that:
production quality and output standards are met consistently
problems are anticipated from process observations
problems are efficiently resolved
the repair runs consistently and smoothly.
Assessment method and context
Assessment will occur on an industrial belt and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
on a processing plant, allowing for operation under all normal and a range of abnormal conditions
in a workshop or conveyor manufacturing facility
in a situation allowing for the generation of evidence of the ability to recognise, anticipate and respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
State Code National Code Title Type
C5702 PMBPROD374A Splice new belts or used belts off site Unit of competency
Replaced By
State Code National Code Title Type
BAI26 PMBPROD376 Splice steel cord conveyor belts Unit of competency
State Code National Code Title Type
W400 PMB30107 Certificate III in Polymer Processing Qualification
W401 PMB40107 Certificate IV in Polymer Technology Qualification