Unit of competency Outline

Date retreived
23/07/2026 1:01 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Vacuum paint

Vacuum paint

Unit of competency
National Code
FPIWPP3227B
State Code
D6142
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
25/06/2012
Field of Education
040325 - Painting, Decorating And Sign Writing
Original Release Date
25/06/2012
Nominal Hours
15
Description
This unit describes the outcomes required to paint articles using a vacuum painting line with drying ovens and de-nibbing machinesGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPIWPP3227A Vacuum paint
Notes
Elements and Performance Criteria
1. Prepare for painting
  • 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to vacuum painting are identified and followed
  • 1.2. Work order is reviewed and checked with appropriate personnel
  • 1.3. Type and quantity of articles to be vacuum painted is acquired from the storage location
  • 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
  • 1.5. Vacuum painting process, feed rates and paint are selected and planned in line with site procedures
  • 1.6. Communication with others is established and maintained in line with OHS requirements
2. Vacuum paint
  • 2.1. Paint products are loaded in equipment in line with manufacturer's specifications
  • 2.2. Paint templates are manufactured and fitted to manufacturer's specifications
  • 2.3. Vacuum coater is run in line with recipes and manufacturer's recommendations
  • 2.4. Paint is applied with flow rates and viscosity continually monitored and adjusted in line with site requirements
  • 2.5. Paint operations and wet film thickness are continually checked with blockages and filters cleared to maintain paint coverage to specifications
  • 2.6. Products are regularly checked for surface quality and contamination in line with site requirements and corrective action taken
  • 2.7. Sub-standard painted items are removed from the painting process and reviewed for further action
  • 2.8. Test equipment is calibrated and used to regularly test samples of paint
  • 2.9. Processing and equipment faults are recorded and reported to the appropriate personnel
3. Operate drying oven
  • 3.1. Ovens are started and brought to operating temperature in line with manufacturer's specifications
  • 3.2. Oven drying processes are monitored in line with operating procedures
  • 3.3. Products with oven drying defects are rejected and disposed of in line with site procedures and environmental requirements
  • 3.4. Adjustments to drying operations are made in response to paint adhesion test results
4. Operate de-nibber
  • 4.1. De-nibbing machine is set-up and started in line with manufacturer's recommendations
  • 4.2. Profile flap brushes are selected and installed
  • 4.3. Sample strips are processed and assessed
  • 4.4. Products with de-nibber defects are rejected and disposed of in line with site procedures and environmental requirements
  • 4.5. Adjustments to de-nibbing process are made in line with sample results
  • 4.6. De-nibbing machine is operated and monitored in line with standard operating procedures
  • 4.7. Routine de-nibbing problems are investigated and resolved
5. Shut down and clean equipment
  • 5.1. Shutdown procedures are coordinated with other line operators and followed in line with OHS legislation and site procedures
  • 5.2. Vacuum coater, dryer and de-nibber are turned off and equipment flushed in line with organisational standard operating procedures
  • 5.3. Excess paint and flushing liquid are disposed of in line with statutory requirements and environmental regulations
  • 5.4. Equipment and paint are stored in line with statutory requirements and environmental regulations
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Vacuum painting
consists of a small box-like chamber with a part profile cut into two opposite sides where preheated parts are passed through the chamber and flooded with paint
places this chamber under constant negative pressure to prevent paint escaping from the openings
allows the painting operation to easily keep up with the rest of the line by painting at least three parts per minute
process conveys parts from the paint station, into a drying oven where they emerge 10 minutes later, dry and ready for packaging
Work order is to include:
instructions for the painting of products
and may include:
type
size
length
thickness
quantity
grade
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Storage locations may include:
the use of:
storage racks
storage bays
bins
stacks
pallet boxes
modularised storage components
temporary stacking bays (stand, frame or ground)
and may be divided into:
standard product classification
product designation
size
dimension
stack number
weight
grade
shelf life
stock rotation position
Equipment is to include:
vacuum painting chambers
drying ovens
de-nibbers together with continuous roller conveyors
Feed rates is to include:
the rate of speed the paint is passed through the vacuum painting equipment affecting the risk of equipment blockage
the finish of the material
the production output
Paint includes:
paints suitable to vacuum coating
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Paint template
see vacuum painting
Viscosity
is the amount of resistance to flow or stickiness of the paint
Wet film thickness
is the amount of paint build up, while wet, maintained over the timber product during the painting process
Contamination may include:
dust
water spots
oil spots from equipment or oily finger prints
and may cause:
orange peel effect
incomplete cover
solvent boil
other coating defects
Further action may include:
re-painting sub-standard painted items
recycling sub-standard painted items
re-using sub-standard painted items
Records and reports may include:
product type
feed rate
inspection
grading and labelling outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system
other appropriate organisational communication system
Disposing of may include:
recycling products with defects
reusing products with defects
Shutdown is to include:
procedures for equipment lock-out, ie protecting operators and co-workers from accidental injury by isolating the machine from the power source cleaning and maintaining all parts
storage of paints
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently vacuum paint within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to vacuum painting
following organisational policies and procedures relevant to vacuum painting
using vacuum paint in line with the work order and within prescribed organisational requirements
conducting paint operations and shut-down procedures
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
State Code National Code Title Type
AXJ14 FWPWPP3227 Vacuum paint Unit of competency
State Code National Code Title Type
J468 FPI30411 Certificate III in Wood Panel Products Qualification