Unit of competency Outline
Date retreived
23/07/2026 1:39 PM AWST
23/07/2026 1:39 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Monitor casting quality
Monitor casting quality
Unit of competency
National Code
RIIPRE304A
RIIPRE304A
State Code
WB399
WB399
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
29/04/2010
Field of Education
030717 - Plant And Machine Operations
Original Release Date
29/04/2010
Nominal Hours
50
Description
This unit covers the monitoring of casting quality in the metalliferous mining industry. It includes preparing for operations, maintaining efficient operation of casting area, and controlling quality of castings. Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.
Notes
Elements and Performance Criteria
1. Prepare for operations
- 1.1. Access, interpret and apply compliance documentation relevant to the work activity
- 1.2. Establish and maintain communications with other personnel
- 1.3. Select personal protective equipment appropriate for work activities
- 1.4. Identify, address and report potential risks and hazards
- 1.5. Identify, address and report environmental issues
- 1.6. Follow emergency procedures
- 1.7. Use approved dust suppression and extraction methods
- 1.8. Ventilate work area
- 1.9. Check tools and required equipment availability and checks for operational readiness
- 1.10. Set up equipment according to company standard work procedures
2. Maintain efficient operation of casting area
- 2.1. Carry out plant and equipment start-up checks and procedures according to plant/equipment configurations and system requirements
- 2.2. Control systems supplying air and water to the casting and quality inspection area
- 2.3. Clean and condition ladles and launders for safe, efficient casting to operating standard
- 2.4. Prepare ladle and launder for maintenance and/or repair as required
- 2.5. Maintain work area in a clean, safe condition
3. Control quality of castings
- 3.1. Carry out and record pre-start quality control equipment checks
- 3.2. Visually inspect castings in their mould for compliance with specification
- 3.3. Operate equipment to remove reject castings
- 3.4. Dress cooled castings to allow efficient refining
- 3.5. Batch and identify castings according to organisational requirements
- 3.6. Complete production documentation
- 3.7. Pass on shift change-over details to oncoming shift
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation may include:
legislative, organisational and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Legislation may include Acts and regulations dealing with:
mining safety and health
mine inspection
OHS
explosives
Communications may include:
PA system
warning sirens and lights
alarms
clear calls
phones
Personal protective equipment may include:
helmet
safety footwear
hearing protection
gloves
eye/face protection
respiratory protection
heat resistant clothing
Hazards may include:
rail and road movement
cranes
molten metal
hot materials
noise
air pollution
sharp objects
moving machinery
heights
falling objects
gases
automatic equipment start-up
Environmental issues may include:
drainage
dust
emissions
flora and fauna
hazardous chemicals
noise
run-off
spills
waste management and disposal
water quality
Pre-start checks may include:
identification and reporting of defective auxiliary equipment
work area hazards
chipping gun operation
sledgehammer
hoists
casting cooling tank plant and equipment
Air and water supplies to casting area may include:
plant compressed air
instrument air
fresh (potable) water
process water
chilled water
fire supply water
Ladles and launders may be cleaned by:
digging out
jack hammer
chipping gun
Preparation of ladles and launders includes:
cleaning
patching
coating
Maintenance may include:
lubrication
minor adjustments to operational plant
cleaning plant, equipment and work area
installation/removal of devices
patching
Production documentation may include:
tonnages
quality
analysis/testing
identity
tracking
Burners may be:
diesel
natural gas
Equipment and plant cleaning methods may include:
degreasing
forced air
hosing with water
suction
Fault and variances may occur in:
product
plant
equipment
Relevant compliance documentation may include:
legislative, organisational and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Legislation may include Acts and regulations dealing with:
mining safety and health
mine inspection
OHS
explosives
Communications may include:
PA system
warning sirens and lights
alarms
clear calls
phones
Personal protective equipment may include:
helmet
safety footwear
hearing protection
gloves
eye/face protection
respiratory protection
heat resistant clothing
Hazards may include:
rail and road movement
cranes
molten metal
hot materials
noise
air pollution
sharp objects
moving machinery
heights
falling objects
gases
automatic equipment start-up
Environmental issues may include:
drainage
dust
emissions
flora and fauna
hazardous chemicals
noise
run-off
spills
waste management and disposal
water quality
Pre-start checks may include:
identification and reporting of defective auxiliary equipment
work area hazards
chipping gun operation
sledgehammer
hoists
casting cooling tank plant and equipment
Air and water supplies to casting area may include:
plant compressed air
instrument air
fresh (potable) water
process water
chilled water
fire supply water
Ladles and launders may be cleaned by:
digging out
jack hammer
chipping gun
Preparation of ladles and launders includes:
cleaning
patching
coating
Maintenance may include:
lubrication
minor adjustments to operational plant
cleaning plant, equipment and work area
installation/removal of devices
patching
Production documentation may include:
tonnages
quality
analysis/testing
identity
tracking
Burners may be:
diesel
natural gas
Equipment and plant cleaning methods may include:
degreasing
forced air
hosing with water
suction
Fault and variances may occur in:
product
plant
equipment
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for monitoring casting quality
implementation of requirements, procedures and techniques for the safe, effective and efficient completion of casting quality monitoring
working with others to undertake and complete the casting quality monitoring that meets all of the required outcomes
consistent timely completion of casting quality monitoring that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
Assessment of this competency requires typical resources normally used in a resources and infrastructure sector environment. Selection and use of resources for particular worksites may differ due to the site circumstances.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistent achievement of required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete the casting quality monitoring
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for monitoring casting quality
implementation of requirements, procedures and techniques for the safe, effective and efficient completion of casting quality monitoring
working with others to undertake and complete the casting quality monitoring that meets all of the required outcomes
consistent timely completion of casting quality monitoring that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
Assessment of this competency requires typical resources normally used in a resources and infrastructure sector environment. Selection and use of resources for particular worksites may differ due to the site circumstances.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistent achievement of required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete the casting quality monitoring
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2439 | MNMPRE310A | Monitor casting quality | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| WH589 | RIIPRE304D | Monitor casting quality | Unit of competency |