Unit of competency Outline

Date retreived
22/07/2026 12:07 PM AWST

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Maintain kiln refractory

Maintain kiln refractory

Unit of competency
National Code
PMC562075B
State Code
WA989
TGA Status
Deleted
DTWD Status
Deleted
Current Release Number
1.00
Current Release Date
30/04/2010
State Implementation and Classification
Approved Date
15/08/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
15/08/2014
Nominal Hours
20
Description
This unit of competency covers the removal and replacement of a kiln refractory. It involves preparing and assembling appropriate plant and equipment, removing and replacing refractory and brickwork according to procedures and completing relevant records.
Notes
Elements and Performance Criteria
1. Prepare for refractory replacement
  • 1.1. Prepare and assemble, in accordance with specified requirements, materials used for the replacement of refractory
  • 1.2. Prepare and assemble appropriate plant and equipment in accordance with specific needs and manufacturer's operating instructions
  • 1.3. Notify appropriate personnel and ensure that required permits have been obtained
2. Replace refractory
  • 2.1. Ensure that the removal of refractory and brickwork is performed in accordance with standard procedures/work instructions
  • 2.2. Ensure that brickwork/refractory is replaced following standard procedures and work instructions
  • 2.3. Ensure that waste from repairs to kiln is removed and disposed of correctly
  • 2.4. Complete all records and permit procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Equipment
Equipment may include:
protective clothing, hearing protection, safety glasses and adequate ventilation
hand and power tools
mobile plant
refractory support mechanisms
Variations
This unit may vary according to:
length and type of kiln
the type of process, i.e. dry, wet, semi-wet, semi-dry
type of kiln maintenance being performed
method of waste disposal
Typical problems include:
Typical problems may include:
furnace/kiln problems
major refractory problems
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the process be understood and that the importance of critical material properties is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
replacement follows standard procedures
correct materials are used
permit and other health and safety procedures are followed.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.

Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.

Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.

Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
State Code National Code Title Type
M1259 PMCSUP275A Maintain kiln refractory Unit of competency