Unit of competency Outline
Date retreived
22/07/2026 3:37 AM AWST
22/07/2026 3:37 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Cast moulded concrete products
Cast moulded concrete products
Unit of competency
National Code
PMC552052C
PMC552052C
State Code
WA938
WA938
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
19/11/2010
Field of Education
030101 - Manufacturing Engineering
Original Release Date
19/11/2010
Nominal Hours
40
Description
This unit of competency covers the casting of complex concrete product moulds. It involves preparing the mould for reinforcement, selecting the necessary tools and equipment, ensuring reinforcing and fittings are correctly placed and ensuring finished product is to specification.
Notes
Elements and Performance Criteria
1. Set up mould and accessories
- 1.1. Fit reinforcement and fittings according to work instructions
- 1.2. Pre-stress reinforcement as required
- 1.3. Strap pipes/accessories down as required
- 1.4. Inspect mould assembly is to specification
- 1.5. Check mould for defects and correct if required
2. Prepare equipment for the mix
- 2.1. Set up tools required
- 2.2. Set up vibrators to standard
- 2.3. Ensure concrete dispenser is in action
- 2.4. Ensure mix is to standard consistency
3. Cast concrete into moulds
- 3.1. Check casting schedule, job specification and drawings
- 3.2. Clean, seal and oil moulds as required
- 3.3. Pour mix into mould at correct speed
- 3.4. Vibrate according to standard operating procedures
- 3.5. Finish and cover mould as required
- 3.6. Clean mould and work site as required by good occupational hygiene practices
4. Rectify routine problems
- 4.1. Identify the range of faults that can occur during the operation
- 4.2. Determine and rectify fault causes in accordance with procedures/work instructions
- 4.3. Identify and rectify equipment failure causes in accordance with procedures/work instructions
- 4.4. Make sure appropriate records and log books of equipment operations are maintained to meet procedures/work instructions
- 4.5. Identify non-routine problems and report to designated person
5. Control hazards
- 5.1. Identify hazards from the job to be done
- 5.2. Identify other hazards in the work area
- 5.3. Assess the risks arising from those hazards
- 5.4. Implement measures to control those risks in line with procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Accessories
Accessories may include:
pipes/tubing
hooks
cones
Typical problems
Typical problems may include:
interpretation of drawings and matching reinforcement and moulds to drawing
slippage, breaking of tensioned strands
compacting product and tight bends/clearances
wear and tear on mould parts
loose or missing bolts
bolt holes
stretched rubber
moulds coming apart
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Accessories
Accessories may include:
pipes/tubing
hooks
cones
Typical problems
Typical problems may include:
interpretation of drawings and matching reinforcement and moulds to drawing
slippage, breaking of tensioned strands
compacting product and tight bends/clearances
wear and tear on mould parts
loose or missing bolts
bolt holes
stretched rubber
moulds coming apart
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the equipment be understood and that the importance of critical mould properties and dimensions is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
moulds are withdrawn for repair as required
moulds drawn from the mould store are in good order
stocks of spares are kept at appropriate levels
correct moulds are available for required jobs
product is cast with correct amount and grade of concrete
product is vibrated to give a consistent product without air holes
products are made consistently in minimum time and with minimum patching
finishing is within specifications
good OHS practice is used consistently.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the equipment be understood and that the importance of critical mould properties and dimensions is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
moulds are withdrawn for repair as required
moulds drawn from the mould store are in good order
stocks of spares are kept at appropriate levels
correct moulds are available for required jobs
product is cast with correct amount and grade of concrete
product is vibrated to give a consistent product without air holes
products are made consistently in minimum time and with minimum patching
finishing is within specifications
good OHS practice is used consistently.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2662 | PMCOPS252B | Cast moulded concrete products | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH47 | PMC552052 | Cast moulded concrete products | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W748 | PMC20110 | Certificate II in Manufactured Mineral Products | Qualification |
| W750 | PMC40110 | Certificate IV in Manufactured Mineral Products | Qualification |
| W749 | PMC30110 | Certificate III in Manufactured Mineral Products | Qualification |