Unit of competency Outline
Date retreived
22/07/2026 3:33 PM AWST
22/07/2026 3:33 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Monitor ferrous melting and casting processes
Monitor ferrous melting and casting processes
Unit of competency
National Code
MSATCM302A
MSATCM302A
State Code
WD464
WD464
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
19/08/2014
Field of Education
030713 - Metal Casting And Patternmaking
Original Release Date
19/08/2014
Nominal Hours
30
Description
This unit covers the knowledge and skills needed to monitor the melting and casting of the alloys of iron, steel
Notes
Elements and Performance Criteria
1. Identify specifications for required casting
- 1.1. Identify required material specification
- 1.2. Identify mould requirements
- 1.3. Identify any special requirements for this job
2. Verify metal charges to melting
- 2.1. Select required components to give the required metal specification
- 2.2. Calculate required charge of each component
- 2.3. Recommend changes/additions to the charge
- 2.4. Monitor the preparation of the charge including checking for contaminants
3. Monitor furnace operation
- 3.1. Check that the furnace is in good operational condition and that appropriate lining is present
- 3.2. Organise for maintenance/repairs as required
- 3.3. Monitor a melt to ensure the product meets specification
4. Monitor pouring of molten metal
- 4.1. Check that the ladle is in good operational condition and that appropriate lining is present
- 4.2. Check pouring is to procedures
- 4.3. Take required samples for analysis
5. Control hazards
- 5.1. Identify hazards in the metal melting/pouring process
- 5.2. Assess the risks arising from those hazards
- 5.3. Implement procedures to control those hazards in line with procedures and duty of care.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Codes of practice/standards
Where reference is made to industry codes of practice, and/or Australian/international standards, it is expected the latest version will be used.
Contaminants
Contaminants include non specified metal, rubber, grease, water, paint and non-metallics, closed containers or pipes and pressure containers such as aerosols.
Material specification
Material specification includes ferrous metals and ferrous alloys as well as contaminants.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Codes of practice/standards
Where reference is made to industry codes of practice, and/or Australian/international standards, it is expected the latest version will be used.
Contaminants
Contaminants include non specified metal, rubber, grease, water, paint and non-metallics, closed containers or pipes and pressure containers such as aerosols.
Material specification
Material specification includes ferrous metals and ferrous alloys as well as contaminants.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the TrainingPackage.
Overview of assessment
A person who demonstrates competency in this unit must be able to monitor basic ferrous melting and casting processes. Critical aspects for assessment and evidence are required to demonstrate competency in this unit
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the ability to:
Monitor the melting and casting of ferrous metal. Evidence should be provided from a number of castings using different alloys and or different moulds.
Safely operate melting furnace
Safely handle pouring equipment
Relationship to other units
This unit may be assessed concurrently with other relevant units.
Assessment method and context
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the elements, performance criteria, skills and knowledge. A holistic approach should be taken to the assessment.
Assessors should gather sufficient, fair, valid, reliable, authentic and current evidence from a range of sources. Sources of evidence may include direct observation, reports from supervisors, peers and colleagues, project work, samples, organisation records and questioning. Assessment should not require language, literacy or numeracy skills beyond those required for the unit.
The assessee will have access to all techniques, procedures, information, resources and aids which would normally be available in the workplace.
The method of assessment should be discussed and agreed with the assessee prior to the commencement of assessment.
Resource implications
This section should be read in conjunction with the range of variables for this unit of competency. Resources required include suitable access to an organisation where ferrous casting is done. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the TrainingPackage.
Overview of assessment
A person who demonstrates competency in this unit must be able to monitor basic ferrous melting and casting processes. Critical aspects for assessment and evidence are required to demonstrate competency in this unit
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the ability to:
Monitor the melting and casting of ferrous metal. Evidence should be provided from a number of castings using different alloys and or different moulds.
Safely operate melting furnace
Safely handle pouring equipment
Relationship to other units
This unit may be assessed concurrently with other relevant units.
Assessment method and context
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the elements, performance criteria, skills and knowledge. A holistic approach should be taken to the assessment.
Assessors should gather sufficient, fair, valid, reliable, authentic and current evidence from a range of sources. Sources of evidence may include direct observation, reports from supervisors, peers and colleagues, project work, samples, organisation records and questioning. Assessment should not require language, literacy or numeracy skills beyond those required for the unit.
The assessee will have access to all techniques, procedures, information, resources and aids which would normally be available in the workplace.
The method of assessment should be discussed and agreed with the assessee prior to the commencement of assessment.
Resource implications
This section should be read in conjunction with the range of variables for this unit of competency. Resources required include suitable access to an organisation where ferrous casting is done. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| OEU18 | MEM48002 | Monitor ferrous melting and casting processes | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W528 | MSA60108 | Advanced Diploma of Manufacturing Technology | Qualification |
| W526 | MSA50108 | Diploma of Manufacturing Technology | Qualification |
| W522 | MSA30208 | Certificate III in Manufacturing Technology EDIT | Qualification |