Unit of competency Outline

Date retreived
22/07/2026 7:05 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Prepare materials for clay and ceramic production

Prepare materials for clay and ceramic production

Unit of competency
National Code
PMC552022C
State Code
WA920
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
30/04/2010
State Implementation and Classification
Approved Date
15/08/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
15/08/2014
Nominal Hours
30
Description
This unit of competency covers the operation of equipment used to prepare a range of raw materials used in clay and ceramic product production.
Notes
Elements and Performance Criteria
1. Mix raw materials
  • 1.1. Receive, sample and store raw materials as required
  • 1.2. Load and start mixing equipment to procedures
  • 1.3. Operate mixing equipment to produce materials as specified
  • 1.4. Operate mixing equipment within specifications
  • 1.5. Carry out routine maintenance to specifications
  • 1.6. Unload and shut down mixing equipment to specifications
  • 1.7. Store materials as required
2. Settle mixtures as required
  • 2.1. Operate pumps and valves to move materials as required
  • 2.2. Load materials into tank as required
  • 2.3. Produce a properly settled mixture
  • 2.4. Pump mixture to appropriate storage after treatment
  • 2.5. Carry out routine maintenance to settling equipment to specifications
  • 2.6. Report sediment status to designated person
3. Control moisture of mixtures
  • 3.1. Operate equipment to produce clay with the correct moisture content
  • 3.2. Carry out routine maintenance to moisture control equipment to specifications
  • 3.3. Unload and shut down moisture control equipment as required
  • 3.4. Store materials as required
4. Rectify routine problems
  • 4.1. Identify the range of faults that can occur during the operation
  • 4.2. Determine and rectify fault causes by procedures
  • 4.3. Identify and rectify equipment failure causes to procedures
  • 4.4. Maintain appropriate records and log books of equipment operations in accordance with procedures
  • 4.5. Identify non-routine problems and report to designated person
5. Control hazards
  • 5.1. Identify hazards from the job to be done
  • 5.2. Identify other hazards in the work area
  • 5.3. Assess the risks arising from those hazards
  • 5.4. Implement measures to control those risks in line with procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Materials
Materials may include:
additives
body materials
glaze pigments and stains
slip
waste
Equipment
Equipment may include:
ball mill
blunger
bobcat
box feeder
filter press and filters
fine rolls
fork lift truck
front end loader
hammer mill
hygrometer
magnet
mortar and pestle
power consumption gauge
pug mill
rotameter
sieves and screens
spray drying tower
storage room
tanks and silos
tempering machine
thermometer
timing equipment
weighing equipment
PLCs
scrapper
penetrometers
balances
infrared
microwave
Processes
Processes may include:
batch
continuous
dry materials
wet materials
Typical problems
Typical problems may include:
adjustments to allow for materials variations
equipment malfunction
contamination
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competence must be demonstrated in the ability to recognise situations requiring action and then in implementing appropriate corrective action. Consistent performance should be demonstrated. In particular look to see that:
raw materials are correctly selected
preparation is as specified
completed products meet specifications
performance of materials is as required.

Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.

Method of assessment
This unit may be assessed in conjunction with:
PMC552002B Operate equipment to blend/mix materials.
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.

Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
State Code National Code Title Type
W2644 PMCOPS222B Prepare materials for clay and ceramic production Unit of competency
Replaced By
State Code National Code Title Type
BAH63 PMC552022 Prepare materials for clay and ceramic production Unit of competency