Unit of competency Outline

Date retreived
23/07/2026 4:36 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Operate a bulk liquid transfer process

Operate a bulk liquid transfer process

Unit of competency
National Code
FDFOP2008A
State Code
D4596
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
31/01/2011
State Implementation and Classification
Approved Date
31/07/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
31/07/2014
Nominal Hours
30
Description
This unit covers the skills and knowledge required to receive and load out bulk liquid product or raw materials.
Notes
Elements and Performance Criteria
1. Prepare bulk liquid transfer equipment and process for operation
  • 1.1. Tank locations, product/materials holdings and capacities are identified
  • 1.2. Actual to recorded holding levels are confirmed
  • 1.3. Condition of tank farm and related equipment is inspected and maintenance requirements are identified and reported according to workplace reporting requirements
  • 1.4. Transfer equipment settings and operating parameters are selected to meet safety and transfer requirements
  • 1.5. Checks, tests or other materials/product clearance procedures are followed prior to transfer as required by workplace
  • 1.6. Priorities for materials transfer are established to match intakes/transfers to storage capacity and production requirements
2. Transfer bulk liquid materials
  • 2.1. The transfer process is started and operated according to workplace procedures
  • 2.2. The transfer process is monitored to confirm correct location selection, quantities and equipment settings
  • 2.3. Bulk liquid materials/product is transferred to the required location/storage facility
  • 2.4. Workplace housekeeping standards are maintained
  • 2.5. Work is conducted in accordance with workplace environmental guidelines
  • 2.6. Workplace records are maintained according to workplace recording requirements
3. Complete transfer operations
  • 3.1. Valves and related equipment settings are correctly positioned to complete transfer operation
  • 3.2. Product/materials are purged from lines
  • 3.3. Equipment is cleaned and prepared for further transfer
  • 3.4. Information on the transfer operation is recorded according to workplace reporting requirements
  • 3.5. Maintenance requirements are identified and reported according to workplace reporting requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out according to company policies and procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements
Legislative requirements
Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes the labelling, weights and measures legislation; and legislation covering food safety, environmental management, occupational health and safety, anti-discrimination and equal opportunity. When applied to the pharmaceutical industry, relevant GMP codes apply and reference to food safety is replaced by GMP
Workplace information
Workplace information may include Standard Operating Procedures (SOPs), specifications, production schedules and instructions, manufacturers' advice, standard forms and reports
Transfer of bulk liquid materials
Transfer of bulk liquid materials typically involves the use of process control screens and systems
Typical bulk liquid transfer equipment
Typical bulk liquid transfer equipment includes tanks, vessels, pumps, valves, gauges, pipework, screens and filters, and tank dipping and measurement instrumentation
Confined spaces
Where cleaning tanks or silos requires entry to confined spaces, the relevant National Occupational Health and Safety Commission and/or state health and safety authorities assessment criteria and methods prescribed must also be met
Monitoring the condition of bulk liquid transfer equipment
Monitoring the condition of bulk liquid transfer equipment may include visually inspecting to identify leaks or faulty valve operation, and checking operation/accuracy of gauges and related measuring equipment
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competency in this unit must be achieved in accordance with food safety standards and regulations.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
confirm transfer requirements
conduct pre-start checks on equipment used for transfer
start, operate, monitor and adjust process to achieve required quality outcomes
take corrective action in response to typical faults and inconsistencies
complete workplace records as required
apply safe work practices and identify OH&S hazards and controls
apply food safety procedures

Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
bulk liquid materials transfer system and related equipment
bulk liquid materials transfer operating procedures
bulk liquid product/materials to be transferred
housekeeping standards and procedures
sampling and test equipment as required
cleaning procedures, materials and equipment as required
bulk liquid materials transfer information recording system and procedures

Method of assessment
This unit should be assessed together with core units and other units of competence relevant to the function or work role. Examples could be:
FDFOP2030A Operate a process control interface
FDFOP2013A Apply sampling procedures
PMLTEST300B Perform basic tests
FDFOP2011A Conduct routine maintenance
FDFOP2004A Clean and sanitise equipment

Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaces
State Code National Code Title Type
W1164 FDFZMHLT2A Operate a bulk liquid transfer process Unit of competency
Replaced By
State Code National Code Title Type
BBH59 FBPOPR2008 Operate a bulk liquid transfer process Unit of competency