Unit of competency Outline

Date retreived
22/07/2026 2:38 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Troubleshoot and rectify primary resource operations

Troubleshoot and rectify primary resource operations

Unit of competency
National Code
FPPRES340A
State Code
AUX92
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/02/2010
State Implementation and Classification
Approved Date
Field of Education
030717 - Plant And Machine Operations
Original Release Date
Nominal Hours
Description
This unit describes the outcomes required to troubleshoot and rectify primary resource operations in the pulp and paper industry General legislation, regulatory, licensing and certification requirements applicable to this unit are detailed in the range statementSpecific high risk (and non-high risk) load shifting licensing requirements for this unit may be applicable and are to be met separately and prior to the achievement of this unit
Notes
Elements and Performance Criteria
1. Identify and diagnose causes of process variation, plant or equipment faults
  • 1.1. Causes of process variation, plant or equipment faults are identified and diagnosed within Occupational Health and Safety (OHS) regulations, environmental and safe working requirements/practices, Standard Operating Procedures (SOP), and housekeeping requirements
  • 1.2. Visual assessments and machine alarms are interpreted to determine fault type and location
  • 1.3. Routine physical inspections of plant and process are made to identify faults
  • 1.4. Causes and sources of process variation, plant or equipment faults are identified and located using appropriate techniques
  • 1.5. Relevant historical data is accessed and analysed to confirm diagnosis
2. Rectify process variation, plant or equipment faults
  • 2.1. Process variation and plant or equipment faults are rectified within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 2.2. Emergency stop or shutdown, isolation and lockout procedures are initiated prior to fault rectification
  • 2.3. Faulty equipment or instrumentation is isolated and repaired or replaced
  • 2.4. Corrective operational adjustments and operator level maintenance requirements are implemented
  • 2.5. Restoration to normal operation is achieved and communicated to relevant personnel
3. Identify and rectify product quality faults
  • 3.1. Product quality faults are identified and rectified within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 3.2. Product faults or variations are identified by observation, systematic sampling and testing
  • 3.3. Out-of-specification production is managed
  • 3.4. Samples for a range of tests are undertaken
  • 3.5. Required tests are conducted
  • 3.6. Test results are interpreted and operations are adjusted to correct variations
4. Record and report troubleshooting activities
  • 4.1. Troubleshooting activities are recorded and reported within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 4.2. Variations from specifications and machine operating faults are documented
  • 4.3. Assessment and evaluation of causes of deviations and corrective actions undertaken are documented
  • 4.4. Relevant information is communicated to the appropriate personnel
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Materials and supplies may include:
hardwood or softwood logs
lapped pulp
waste paper
woodchips
supplies
parts
Equipment may include:
chipper
hogger
conveyor feed systems
chipscreens
hydraulic cutting equipment
blades
chainsaws
magnetic detectors
silos
hopper and storage systems
docking saw
bark transferring systems and debarking machinery
chip spreaders and slingers
trailer or tipper
articulated loader
tracked dozer and front end loader
forklift
side loader
mobile crane
rigid loader
log loader
straddle truck
computer systems
electronic screens and alarms
process control systems
analogue and digital instrumentation
fully automated, semi-automated, manually operated plant and equipment appropriate to primary resource operations
Accessories may include:
protective and high visibility safety clothing and equipment
break down tools and equipment
electronic communication equipment
Testing equipment may include
drying ovens
sizing screens
computer processing equipment
Electronic control systems may include:
Digital Control System (DCS)
touch screens
robotics
Attachments may include:
fork lift attachments
crane hooks
chains
slings and straps
grabs
winches
Legislation, regulatory, licensing and certification requirements may include:
OHS and environmental requirements (local, state and commonwealth)
activity or task specific high risk (and non-high risk) load shifting licensing requirements
Documentation, procedures and reports may include:
SOP
quality procedures
environmental sustainability requirements/practices
plant manufacturing operating manuals
enterprise policy, procedures and guidelines
oil or chemical spills and disposal guidelines
plant isolation documentation
safe work documentation e.g. plant clearance, job safety analysis, permit systems
weighbridge dockets
work orders
tally sheets
truck delivery dockets
invoices
non-conformance reports
test results and reports
log sheets (production and equipment)
equipment performance data
tonnage, input and conversion
sampling and test reports
Material Safety Data Sheets (MSDS)
pile survey documents
process and instrument diagrams
Maintenance may include:
operator level maintenance as per site agreements
operator maintenance schedules
maintenance systems
maintenance suppliers
pro-active maintenance strategies e.g. Total Productive Maintenance (TPM), Reliability Centred Maintenance (RCM)
Actions may include:
process adjustments
reporting to authorised person
rectifying problem within level of responsibility
Communications may include
interaction with:
work area personnel
internal/external customers and suppliers
team members
production/service coordinators
maintenance services
operational management
statutory authorities
Situational awareness may include
awareness of:
traffic
pedestrians
location of equipment
product
hazards
obstruction
unexpected movement
Forms of communication may include:
written e.g. log books, emails, incident and other reports, run sheets, data entry
reading and interpreting documentation e.g. SOP, manuals, checklists, drawings
verbal e.g. radio skills, telephone, face to face, handover
non-verbal e.g. hand signals, alarms, observations
signage e.g. safety, access
Sensory information may include:
visual
sound
feel
touch
smell
vibration
temperature
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence should be relevant to the work. It should satisfy the requirements of the elements and performance criteria and include consideration of:
the required knowledge and skills tailored to the needs of the specific workplace
applicable OHS regulations, environmental and safe working requirements/practices, SOP and housekeeping requirements
applicable aspects of the range statement
practical workplace demonstration of skills in troubleshooting and rectifying primary resource operations
Context of and specific resources for assessment
A workplace assessment must be used to assess:
the application of required knowledge on the job
the application of skills on the job, over time and under a range of typical conditions that may be experienced in primary resource operations
Access to the full range of equipment involved in integrated continuous manufacturing of primary resource operations in a pulp or paper mill is required
Method of assessment
A combination of assessment methods should be used. The following examples are appropriate for this unit:
observation of applied skills and knowledge on the job
workplace demonstrations via a mock-up or simulation that replicate part/s of the job
answers to written or verbal questions about specific skills and knowledge
third-party reports from relevant and skilled personnel
written evidence e.g. log sheet entries, checklist entries, test results
Assessment processes and techniques must be culturally appropriate and in keeping with the language and literacy capacity of the learner and the work being performed. This includes conducting an assessment in a manner that allows thoughts to be conveyed verbally so that the learner can both understand and be understood by the assessor (e.g. use plain English and terminology used on the job)
A holistic assessment with other units relevant to the pulp and paper industry, mill and job role is recommended
Additional information on approaches to assessment for the pulp and paper industry is provided in the Assessment Guidelines for this Training Package
Replaces
State Code National Code Title Type
AYE27 FPPRES9A Troubleshoot and rectify resource handling systems Unit of competency
Replaced By
State Code National Code Title Type
AXI01 PPMRES340 Troubleshoot and rectify primary resource operations Unit of competency
No information