Unit of competency Outline

Information current as of
21/10/2026 12:11 AM AWST

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Repair body panels (beating and split repair)

Repair body panels (beating and split repair)

Unit of competency
National Code
AURV326266AA
State Code
W9848
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
21/06/2011
State Implementation and Classification
Approved Date
16/03/2011
Original Release Date
21/06/2011
Nominal Hours
30
Field of Education
030511 - Panel Beating
Description
This unit covers the competence required to carry out metal panel beating and panel split repairs, incorporating heat shrinking, to repair body panels.
General notes
N/A
Elements and Performance Criteria
1. Prepare for work
  • 1.1. Work instructions are used to determine job requirements including method, material and equipment.
  • 1.2. Job specifications are read and interpreted.
  • 1.3. OH&S requirements, including dust and fume collection, breathing apparatus, eye and ear personal protection needs are observed throughout the work.
  • 1.4. Material for repair is selected appropriate to application.
  • 1.5. Equipment and tooling are identified and checked for safe and effective operation.
  • 1.6. Procedures are determined to minimise waste material.
  • 1.7. Procedures are identified for maximising energy efficiency while completing the job.
2. Carry out metal panel beating repairs
  • 2.1. Correct information is accessed and interpreted from manufacturer/component supplier specifications.
  • 2.2. Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
  • 2.3. Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
  • 2.4. Repairs are carried out to pre-paint condition.
  • 2.5. Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
  • 2.6. Repairs are checked to specification and workplace/equipment records are completed to site requirements.
3. Carry out metal panel split repairs
  • 3.1. Correct information is accessed and interpreted from manufacturer/component supplier specifications.
  • 3.2. Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
  • 3.3. Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
  • 3.4. Repairs are carried out to pre-paint condition.
  • 3.5. Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
  • 3.6. Repairs are checked to specification and workplace/equipment records are completed to site requirements.
4. Carry out metal heat shrinking operations
  • 4.1. Correct information is accessed and interpreted from manufacturer/component supplier specifications.
  • 4.2. Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
  • 4.3. Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
  • 4.4. Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
  • 4.5. Repairs are checked to specification and workplace/equipment records are completed to site requirements.
5. Clean up work area and maintain equipment
  • 5.1. Material that can be reused is collected and stored.
  • 5.2. Waste and scrap is removed following workplace and environmental procedure.
  • 5.3. Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
  • 5.4. Unserviceable equipment is tagged and faults identified in accordance with workplace requirements.
  • 5.5. Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures.
  • 5.6. Tooling is maintained in accordance with workplace procedures.
Methods include:
metal panel beating, heat shrinking and panel split repair
Methods should be applied under normal operating conditions

Work requires individuals to demonstrate some judgement and problem-solving skills in managing own work activities and contributing to a productive team environment
Work is carried out in accordance with award provisions

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise OH&S policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and OH&S, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous material and substances
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices
Safe operating procedures are to include, but not limited to conduct of operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and site visitors

Emergency procedures related to this unit are to include but may not be limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management

Quality requirements are to include but not be limited to regulations including Australian Standards, internal company quality policy and standards and enterprise operations and procedures

Statutory/regulatory authorities may include Federal, State and Territory and local authorities administering acts, regulations and codes of practice

Tooling and equipment may include hand tooling, power tooling and equipment, templates, welding equipment, heat shrinking equipment, vehicle protection, special tooling and lifting equipment

Materials may include welding consumables and cleaning material

Communications are to include but not be limited to verbal and visual instructions and fault reporting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers

Information sources may include, but not limited to verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
Safe work procedures related to repair of body panels
Regulatory/legislative requirements pertaining to Automotive industry including Australian Design Rules
Engineers design specifications and instructions
Organisation work specifications and requirements
Instructions issued by authorised enterprise or external persons
Australian Standards

Critical aspects of evidence

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements
communicating effectively with others in associated areas
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
applying panel beating repair procedures to industry standard
applying split-panel repair procedures to industry standard
applying heat shrinking procedures to industry standard
applying vehicle protection methods
completing workplace/equipment records

Relationship to other units
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Underpinning knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements
technical information
metal material types and stress limits
panel beating and split panel repair methods and techniques
heat shrinking methods and techniques
work organisation and planning processes
enterprise quality processes

Specific key competencies, underpinning and employability skills required to achieve the performance criteria
These include a number of processes learned throughout work and life, required in most jobs. Some of these are covered by national key competencies, although others may be added. The details below highlight how these competencies are to be applied in attainment of this unit.

Application of key competencies in this unit are to satisfy the nominated level in which:

Level 1 - relates to working effectively within set conditions and processes;
Level 2 - relates to management or facilitation of conditions or processes; and
Level 3 - relates to design, development and evaluation of conditions or process
How will the candidate apply the following key competency in this unit? The candidate will need to:

Collect, analyse and organise information
Apply research and interpretive skills sufficient to locate, interpret and apply manufacturer/component supplier specifications, workplace policies and procedures
Apply analytical skills required for identification and analysis of technical information
(Level 1)

Communicate ideas and information
Apply plain English literacy and communication skills in relation to dealing with customers and team members
Apply questioning and active listening skills for example when obtaining information from customers
Apply oral communication skills sufficient to convey information and concepts to customers
(Level 1)

Plan and organise activities
Apply planning and organising skills to own work activities, including making good use of time and resources, sorting out priorities and monitoring own performance
(Level 1)

Work with others and in a team
Interact effectively with other people both on a one-to-one basis and in groups, including understanding and responding to the needs of a customer and working effectively as a member of a team to achieve a shared goal
(Level 1)

Solve problems
Establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage
(Level 1)

Use mathematical ideas and techniques
Use mathematical ideas and techniques to correctly calculate time, assess tolerances, apply accurate measurements, calculate material requirements and establish quality checks
(Level 1)

Use technology
Use workplace technology related to repair of body panels including use of specialist tooling, measuring equipment, use of communication devices and reporting/recording of results
(Level 1)

Context of assessment
Application of competence is to be assessed in the workplace or simulated automotive site
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints
Assessment is to comply with regulatory requirements including Australian Standards

Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the Automotive industry's RS&R Training Package
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies
Assessment may be applied under project related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements

Specific resource requirements for this unit

The following resources should be made available:

workplace location or simulated workplace
material relevant to repair of body panels
equipment, hand and power tooling appropriate to repair of body panels
activities covering mandatory task requirements
specifications and work instructions

Replaced By
State Code National Code Title Type
WF500 AURVTN3014 Repair body panels by beating and split repair Unit of competency
No information