Unit of competency Outline

Date retreived
24/07/2026 6:12 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Operate egg grading and packing floor equipment

Operate egg grading and packing floor equipment

Unit of competency
National Code
FDFPO2010A
State Code
D4709
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
2.00
Current Release Date
04/11/2011
State Implementation and Classification
Approved Date
31/07/2014
Field of Education
030307 - Food Processing Technology
Original Release Date
31/07/2014
Nominal Hours
40
Description
This unit of competency covers the skills and knowledge required to operate and monitor specialist egg washing, grading and packaging equipment.
Notes
Elements and Performance Criteria
1. Operate and monitor egg receiving equipment
  • 1.1. Production schedules are checked for egg type requirements, for example, cage, barn laid, free range and organic
  • 1.2. Eggs requiring manual loading are placed onto conveyor
  • 1.3. Conveyor, finger sorter and other egg receiving equipment are checked for jams and faults
  • 1.4. Primary and secondary wash and rinse machines and dryers are checked for correct operation
  • 1.5. Passage of eggs through crack and leak detectors, weighing stations is checked to make sure that faulty eggs are being identified and dropped out
  • 1.6. Sorting of eggs into different size lots is monitored for conformance to enterprise and job specification
2. Operate and monitor denestor side egg packing lanes
  • 2.1. Correctly printed packaging is loaded onto lane take off holders according to production instructions or orders
  • 2.2. The correct number of size and grade of egg pallets and packs according to customer order are supplied to each lane
  • 2.3. Packing order requirements, including number of eggs per carton or tray, and number of cartons or trays per order type are entered into each lane through key pad terminal
  • 2.4. Mechanical setting of the lane machinery for different size trays is undertaken where required
  • 2.5. Setting of best before date printer is undertaken or checked
  • 2.6. Lanes are monitored to ensure that lanes do not run out of egg trays
3. Operate and monitor backpack side egg packing lanes
  • 3.1. Number of cartons per order are determined from lane boards or other job instructions
  • 3.2. Packing lanes are monitored to ensure trays are being packed into correct outer packaging
  • 3.3. Trays not requiring packing are stacked into outer containers
  • 3.4. Quality checks are undertaken according to standard operating procedures, including checks on outer quality, date printing on all, eggs weights, cleanliness, Haugh unit reading, and misshapen and cracked eggs in cartons
  • 3.5. Work is conducted in accordance with workplace environmental guidelines
4. Process damaged and faulty eggs
  • 4.1. Containers of faulty eggs from washers and damaged eggs from packing machines are collected and transported to liquid egg processing station
  • 4.2. Eggs are sorted into edible and inedible waste product
  • 4.3. Edible waste product are weighed and recorded within specified time intervals
  • 4.4. Faulty and damaged edible eggs are fed to egg breaking or egg pulping machine
  • 4.5. Egg pulping machine is started according to standard operating procedure
  • 4.6. Temperature of egg pulping machines are monitored and any over-temperatures reported
  • 4.7. Speed of pumps are monitored and adjusted to suit pulping and container filling operations
  • 4.8. Inedible egg waste product is weighed, recorded and disposed of according to procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out according to company policies and procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements
Legislative requirements
Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes:
the Food Standards Code, including labelling, weights and measures legislation
legislation covering food safety, environmental management, occupational health and safety (OHS), anti-discrimination and equal opportunity
Workplace information
Workplace information may include:
standard operating procedures (SOPs)
specifications
production schedules and instructions
manufacturers' advice
standard forms and reports
Egg receiving equipment
Egg receiving equipment may include:
conveyors bringing eggs directly from laying sheds or barns
conveyors requiring manual loading of eggs from trays delivered to grading floor by trucks
Carton and tray size
Carton and tray size can vary from between enterprises and may include:
six, twelve, fifteen and eighteen egg cartons
twenty and thirty egg trays
Faulty eggs
Faulty eggs include:
eggs rejected either automatically or manually because they are out of size, shape or weight specification
Damaged eggs
Damaged eggs include:
eggs rejected either automatically or manually because of cracks or leaks or are eggs damaged during the washing and packing process
Denestor side
Denestor side work stations are:
those positions working on the side of the egg packing machine lanes where eggs are received from the washing equipment and where empty trays are loaded into each lane for filling
Backpack side
Backpack side work stations are:
those positions working on the side of the egg packing machine lanes where filled egg trays are either packed into outer containers or taken off as individual filled trays
Egg storage rooms
Storage of packed eggs prior to despatch may be:
undertaken in temperature and humidity controlled storage rooms
Shutdown procedures
Shutdown procedures may include:
cleaning (in some cases cleaning may be carried out by a dedicated cleaning crew)
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
conduct pre-start checks on machinery used for egg receival, washing, packing and grading
start, operate, monitor and adjust equipment to achieve required orders and quality outcomes
take corrective action in response to jams, other typical faults and inconsistencies in washing, weighing faulty egg identification and packing
correctly change denestor side operation between different size packs
correctly identify and match trays to outer packaging for orders
complete workplace records as required
apply safe work practices and identify OHS hazards and controls
safely shut down equipment
apply food safety procedures.

Context of and specific resources for assessment
Assessment must occur in the workplace where the assessee has access to:
personal protective clothing and equipment
work procedures, including advice on safe work practices, food safety, quality and environmental requirements
information on equipment capacity and operating parameters
production schedule, batch/recipe instructions
egg washing, grading and packing equipment
documentation and recording requirements and procedures
cleaning procedures, materials and equipment as required.

Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2003A Clean equipment in place
FDFOP2004A Clean and sanitise equipment
FDFOP2011A Conduct routine maintenance
FDFOP2013A Apply sampling procedures
FDFOP2030A Operate a process control interface
MSL973001A Perform basic tests.

Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaced By
State Code National Code Title Type
BBH26 FBPEGG2002 Operate egg grading and packing floor equipment Unit of competency
State Code National Code Title Type
D678 FDF20111 Certificate II in Food Processing Qualification
D681 FDF20911 Certificate II in Food Processing (Sales) Qualification