Unit of competency Outline

Date retreived
22/07/2026 6:38 PM AWST

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Process raw meal into product

Process raw meal into product

Unit of competency
National Code
PMC553010
State Code
BAH26
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
22/06/2016
View on TGA
State Implementation and Classification
Approved Date
05/08/2016
Field of Education
030301 - Chemical Engineering
Original Release Date
05/08/2016
Nominal Hours
50
Description
This unit of competency covers the skills and knowledge required to process raw meal through a kiln to produce cement and/or lime product. This unit of competency applies to experienced operators, leading hands, supervisors or those in similar roles who are required to perform pre-start, start-up and shutdown procedures; monitor and adjust the process to maximise throughput and maintain quality; distribute product to storage and solve problems within area of responsibility.This unit of competency applies to an experienced operator demonstrating theoretical and technical knowledge and well developed skills in situations that require some discretion and judgement. The experienced operator may work alone or as a member of a team or group and will work in liaison with other shift team members, team leader and supervisor, as appropriate.This competency does not require the operation of a central control panel.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1 Prepare for processing
  • 1.1 Notify/keep informed all relevant people about the current status operations and any intention to make changes
  • 1.2 Perform all pre-start checks in accordance with standard operating procedures (SOPs)
  • 1.3 Set up and configure equipment start-up function complying with procedures
  • 1.4 Check plant/equipment settings against operating parameters as identified in SOPs
  • 1.5 Load raw materials in accordance with work instructions
  • 1.6 Start up plant/equipment in accordance with procedures
2 Process raw meal
  • 2.1 Commence/continue process operations in accordance with specified operating procedures
  • 2.2 Monitor and check against target parameters instrument/control panels for variations, fluctuations or trends
  • 2.3 Maximise throughput of system while meeting quality target parameters
  • 2.4 Check and adjust ancillary equipment as required
3 Distribute product to storage
  • 3.1 Monitor and perform necessary adjustments to discharge rate and temperature as required
  • 3.2 Monitor the distribution transport system for efficiency and spillages and take appropriate action as required
  • 3.3 Monitor the distribution of product to the correct storage area and level of product in that area, and redirect as required
4 Respond to problems
  • 4.1 Identify possible routine and non-routine problems in the equipment or process
  • 4.2 Determine problems needing action
  • 4.3 Determine possible fault causes
  • 4.4 Rectify problem using appropriate solution within area of responsibility
  • 4.5 Follow through items initiated until final resolution has occurred
  • 4.6 Report problems outside area of responsibility to designated person
5 Shut down equipment
  • 5.1 Ensure line is clear of all product and left ready for shutdown
  • 5.2 Shut down equipment in accordance with procedures
  • 5.3 Complete appropriate records and logs
  • 5.4 Shut down equipment in an emergency situation
6 Prepare equipment for maintenance
  • 6.1 Isolate equipment in accordance with procedures
  • 6.2 Remove any broken materials safely
  • 6.3 Ensure area is clear and safe for maintenance
7 Control hazards
  • 7.1 Identify hazards in kiln work area
  • 7.2 Assess the risks arising from those hazards
  • 7.3 Implement measures to control those risks in line with procedures and duty of care
No information
No information
Replaces
State Code National Code Title Type
WA958 PMC553010C Process raw meal into product Unit of competency
Replaced By
State Code National Code Title Type
OAF75 MSMPMC402 Process raw meal into product Unit of competency