Unit of competency Outline

Date retreived
22/07/2026 5:35 PM AWST

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Design pump systems

Design pump systems

Unit of competency
National Code
CPCPPS5030A
State Code
WF944
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
07/02/2013
State Implementation and Classification
Approved Date
20/06/2014
Field of Education
040327 - Plumbing
Original Release Date
20/06/2014
Nominal Hours
30
Description
This unit of competency specifies the outcomes required to undertake the specification, selection and sizing of pumps and the design of associated piping and components for inclusion in hydraulic systems.
Notes
Elements and Performance Criteria
1 Evaluate design parameters.
  • 1.1 Scope of workis established for pump system requirements for wide span and high-rise building projects.
  • 1.2 Pump dutiesare established.
  • 1.3 Design requirementsare determined from plans, specifications, system demands and client brief.
  • 1.4 Cost-benefit and life cycle analysisis conducted comparing a range of pump alternatives, materials and system designs.
  • 1.5 Statutory and regulatory requirementsand Australian standards and codes for the design of pump systems are analysed, interpreted and applied.
  • 1.6 Manufacturer requirementsand trade, technical and sizing manuals are interpreted.
  • 1.7 Additional research, including a desktop study, is conducted to outline design parameters.
  • 1.8 Flow and pressure testsof hydraulic system are conducted.
  • 1.9 Performance requirements are established, considering safety of system users or building occupants.
2 Plan and detail system components.
  • 2.1 Pump, controls and pumproom requirements are sized and detailed.
  • 2.2 Layout of pipework systems and type and location of fittings, valves and controls are planned.
  • 2.3 Pipe sizes, velocities, flows and pressures are calculated for a range of applications.
  • 2.4 Energy sources are specified for a range of hydraulic pumping applications.
  • 2.5 Pump plinthsand pump mountings are designed for a range of applications.
  • 2.6 Pump impellers are sized and selected.
  • 2.7 Approved materials, jointing methods and installation requirements are specified.
  • 2.8 Allowance for vibration is provided.
3 Design and size systems.
  • 3.1 Pump systems are designed for a range of wide span and high-rise building applications.
  • 3.2 Pump acoustic performance is evaluated.
  • 3.3 Net positive suction head calculations are performed.
  • 3.4 Design principles are applied for optimal performance of pump systems.
  • 3.5 Range of delivery systems is designed.
  • 3.6 Pump systems are designed and sized using calculations and computer software packages.
  • 3.7 Sustainability principles and concepts are applied throughout the design process.
4 Prepare documentation.
  • 4.1 Client brief of the desired design is prepared.
  • 4.2 Plansand specification details are prepared for a range of pump systems.
  • 4.3 Testing and commissioning schedule is prepared.
  • 4.4 Operation and maintenance manual is produced, including information on how to properly and safely maintain the system.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Scope of work:
must include:
interpretation of plans and specifications
sizing and documenting layout of pump systems for wide span and high-rise building projects
may be for new projects or an existing structure being renovated, extended, restored or maintained.

Pump types may include:
centrifugal
circulating
constant flow variable speed
macerator
multiple stage
piston
positive displacement
submersible
vacuum
variable speed control.

Pump duties must include:
constant pressure
flow rate
head
velocity.

Design requirements may include:
acoustic performance
architectural plans
available flow and pressure from authority’s main
building specifications
fire safety
owner’s requirements
pipework identification
pump duty
sizing of pipework
ventilation
vibration
viscosity of fluids.

Cost-benefit and life cycle analysis:
includes balancing initial cost with durability, longevity, maintenance and ongoing fuel and energy cost requirements
compares the range of suitable materials, pumps and system designs available to enable cost-effective choices to be made without compromising integrity of project
may include:
design
energy costs
expected design life
labour costs
material costs
safety factors
speed of installation
suitable materials.

Statutory and regulatory requirements may include:
Acts and regulations, and commonwealth, state or territory, and local government requirements.

Australian standards and codes may include:
AS/NZS3500 National plumbing and drainage
AS2419 Fire hydrant installations - system design, installation and commission
AS/NZS1547 On-site domestic wastewater management
AS2200 Design charts for water supply and sewerage
National Construction Code
other relevant Australian standards.

Manufacturer requirements may include:
material installation specifications
pump tables
pipe sizing
recommended installation and fixings for pipework
technical and trade manuals
ventilation requirements.

Desktop study may include collection and interpretation of data for design purposes in:
architectural and building plans
developer plans
manufacturer data
documents, which may include:
applications
brochures
forms
policies
other reports as available.

Flow and pressure tests may include:
on-site measurement of flow (l/s), velocity (m/s) and pressure (kPa).

Performance requirements include:
flow, velocity, pressure and discharge requirements, to satisfy the requirements of the hydraulic system.

Pump, controls and pumproom requirements may include:
acoustics
ancillaries
automatic controls
inlet and outlet design
installation and mounting
plinths
pump sizing and selection
space
ventilation
vibration.

Layout of pipework systems may include:
access
identification
insulation
isolation
maintenance
principles of economy, serviceability, durability and fit for use
replacement.

Fittings and valves may include:
fittings:
bends
flanges
inlet and outlet pressure gauges
tees
unions
valves:
air relief
excess pressure
isolating
non-return
pressure limiting
pressure reduction
strainers
vibration couplings.

Energy sources may include:
diesel and diesel-electric generator sets
electrical, single phase and three-phase
petrol.

Pump plinth bases designed to resist forces exerted by pump may include:
concrete
masonry
timber
steel.

Pump mountings may include:
anchoring bolts
inertia pads
rubber and synthetic
spring loaded
vibration mounts.

Materials:
piping may include:
copper (Cu)
galvanised steel
stainless steel
polyethylene (PE)
polypropylene (PP)
polybutylene (PB)
other approved material
pumps may include:
cast iron
bronze
stainless steel
other appropriate materials.

Jointing methods may include:
brazing
electrofusion welding
mechanical joints
other approved jointing method.

Installation requirements may include:
pipe protection, which may include:
corrosion
impact
fire rating
level of workmanship.
manufacturer-recommended specific fixings
pipe support
provision for vibration
serviceability and access
thrust brackets.

Delivery systems may include:
circulation
constant flow variable speed pump
hydropneumatic
lift
pressure
rising main
vacuum.

Sustainability principles and concepts:
cover the current and future social, economic and environmental use of resources
may include:
selecting appropriate material to ensure minimal environmental impact
efficient use of material
efficient energy usage/capital outlay comparison
effect on the environment due to pump or pipe failure
pump efficiency.

Plans:
may include:
axonometrics
cross-sections
details
elevations
isometrics
schematics
sections
may be produced using:
computer generation
drawing equipment.

Specification may include:
acoustic performance
fire safety
jointing
manufacturer requirements
materials
pump duty
residual pressures
safety (WHS)
specialised components
support
testing
valve selection
vibration control
workmanship.

Testing may include:
defect inspection
hydrostatic
performance
quality assurance (QA) audit.

Commissioning schedule may include:
system certification
exhaust pipe check
flow check
leak check
pressure check
system purge
system defects
system functions as per design
valve operation
acoustic performance.

Operation and maintenance manual may include:
as installed drawings
results of commissioning test
certification documentation
emergency shut-down procedures
maintenance schedules
manufacturer brochures and technical information
valve function.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
This unit of competency could be assessed in the workplace or a close simulation of the workplace environment providing that simulated or project-based assessment techniques fully replicate plumbing and services workplace conditions, materials, activities, responsibilities and procedures.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
A person who demonstrates competency in this unit must be able to, as a minimum provide evidence of the ability to:
design, size and document required pumping systems for the hydraulic services installation required for a high-rise mixed development building to a minimum of 29 floors, inclusive of a basement, to include fixtures on each floor level (fixtures are included in the basement) and a wide span project (such as a school or industrial complex) to include:
applying sustainability principles and concepts throughout the design of pump system
evaluating and documenting design parameters to relevant Australian standards, codes, and hydraulic system client, regulatory and manufacturer requirements
planning and detailing system components, including:
ancillaries
control panel
fittings
flow switches
mounting
piping
plinths
pressure switches
pump duty
complying with WHS regulations applicable to workplace operations
applying organisational quality procedures and processes
using appropriate calculations and computer software
developing a cost-benefit lifecycle analysis for a range of systems
preparing plans and specification
preparing a testing and commissioning schedule
preparing an operation and maintenance manual
communicating with others to ensure safe and effective work site operations
producing safety and emergency procedures.

Context of and specific resources for assessment
This competency is to be assessed using standard and authorised work practices, safety requirements and environmental constraints.
Assessment of essential underpinning knowledge will usually be conducted in an off-site context.
Assessment is to comply with relevant regulatory or Australian standards’ requirements.
Resource implications for assessment include:
an induction procedure and requirement
realistic tasks or simulated tasks covering the minimum task requirements
relevant specifications and work instructions, including design brief drawings, specifications, codes, design concepts and construction schedules
tools and equipment appropriate to applying safe work practices, including computers, software and calculators
workplace instructions relating to safe working practices and addressing hazards and emergencies
material safety data sheets
research resources, including industry-related systems information.
Reasonable adjustments for people with disabilities must be made to assessment processes where required. This could include access to modified equipment and other physical resources, and the provision of appropriate assessment support.
Method of assessment
Assessment methods must:
satisfy the endorsed Assessment Guidelines of the Construction, Plumbing and Services Training Package
include direct observation of tasks in real or simulated work conditions, with questioning to confirm the ability to consistently identify and correctly interpret the essential underpinning knowledge required for practical application
reinforce the integration of employability skills with workplace tasks and job roles
confirm that competency is verified and able to be transferred to other circumstances and environments.
Validity and sufficiency of evidence requires that:
competency will need to be demonstrated over a period of time reflecting the scope of the role and the practical requirements of the workplace
where the assessment is part of a structured learning experience the evidence collected must relate to a number of performances assessed at different points in time and separated by further learning and practice, with a decision on competency only taken at the point when the assessor has complete confidence in the person's demonstrated ability and applied knowledge
all assessment that is part of a structured learning experience must include a combination of direct, indirect and supplementary evidence.
Assessment processes and techniques should as far as is practical take into account the language, literacy and numeracy capacity of the candidate in relation to the competency being assessed.
Supplementary evidence of competency may be obtained from relevant authenticated documentation from third parties, such as existing supervisors, team leaders or specialist training staff.
Replaced By
State Code National Code Title Type
OCN15 CPCPPS5030 Design pump systems Unit of competency
State Code National Code Title Type
J499 CPC50612 Diploma of Hydraulic Services Design Qualification
J498 CPC50412 Diploma of Plumbing and Services Qualification