Unit of competency Outline

Date retreived
22/07/2026 10:23 PM AWST

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Prepare materials to formulae

Prepare materials to formulae

Unit of competency
National Code
PMBPREP206C
State Code
W7552
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
07/04/2011
State Implementation and Classification
Approved Date
19/08/2014
Field of Education
030305 - Materials Engineering
Original Release Date
19/08/2014
Nominal Hours
26
Description
This competency covers preparing materials to formulae for production or product finishing.
Notes
Elements and Performance Criteria
1. Identify requirements to handle materials.
  • 1.1 Read and interpret specifications for materials and identify materials.
  • 1.2 Identify units of measurement and matching measuring equipment.
  • 1.3 Know the tolerances of measuring equipment and relate them to the impact of over/under measurement of ingredients on production process and quality.
  • 1.4 Follow procedures to identify and control hazards.
  • 1.5 Read workplace procedures and use them to plan work sequence.
2. Prepare for assembly of ingredients.
  • 2.1 Calibrate or zero equipment for measurement and/or identify appropriate measurement scales.
  • 2.2 Set up and fit required personal protection equipment and engineering controls.
  • 2.3 Assemble equipment for dealing with emergencies.
  • 2.4 Check work area for cleanliness.
  • 2.5 Identify sources of potential contamination and take steps to minimise/eliminate contamination risk.
3. Assemble ingredients.
  • 3.1 Collect ingredients.
  • 3.2 Weigh/measure ingredients according to procedure.
  • 3.3 Follow appropriate workplace approved sequence for combination of materials.
  • 3.4 Follow standard operating procedures and observe appropriate safety measures when conducting work.
  • 3.5 Check for correctness of colour to standard.
  • 3.6 Take action specified in procedures if materials/assembled ingredients do not appear to meet requirements.
  • 3.7 Complete workplace records.
  • 3.8 Store unused ingredients, and clean and store equipment.
RANGE STATEMENT
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to operators working either independently or as part of a work team.
Procedures
All operations are performed in accordance with procedures.
Procedures means all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
measurement equipment
knives and other bag opening equipment
hoists/lifting equipment not requiring any special permits or licences basic hand tools required for opening of material packaging
relevant personal protective equipment.
Hazards
Typical hazards include:
spills dusts/vapours
hazardous materials
manual handling hazards
knife hazards.
Problems
Respond to/rectify 'non-routine problems' means 'apply known solutions to a variety of predictable problems'. Typical process and product problems may include:
inappropriate selection of raw materials
contamination of raw materials
incorrect formulae being selected
combining inappropriate materials
variations in materials
contamination of materials.
Variables
Key variables to be monitored include
mixtures and or proportions of materials to be used
mixing techniques
order of ingredient addition to the mixture
atmospheric conditions
cleanliness of the mixing area
cleanliness of utensils.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for this Training Package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
use measuring scales and equipment
locate, use, interpret and apply relevant formulae and information
maintain workplace records for materials used and mixes produced
identify and safely handle products and materials applying safety precautions appropriate to the task, including safe storage of materials.
Consistent performance should be demonstrated. For example, look to see that:
critical material properties and quantities are known
potential situations requiring action result in implementing appropriate action.
Assessment method and context
Assessment will occur using industrial materials and formulae and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
on a processing plant, allowing for operation under all normal and a range of abnormal conditions
in a situation allowing for the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.

In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment:
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
State Code National Code Title Type
C5590 PMBPREP206B Prepare materials to formulae Unit of competency
Replaced By
State Code National Code Title Type
BAJ43 PMBPREP206 Prepare materials to formulae Unit of competency