Unit of competency Outline

Date retreived
22/07/2026 11:16 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Identify and implement required process control for a food processing operation

Identify and implement required process control for a food processing operation

Unit of competency
National Code
FDFFST5002A
State Code
S7938
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
2.00
Current Release Date
01/05/2012
State Implementation and Classification
Approved Date
08/08/2014
Field of Education
030307 - Food Processing Technology
Original Release Date
08/08/2014
Nominal Hours
50
Description
This unit covers the skills and knowledge required to identify and implement the required process control system for a food production process.
Notes
Elements and Performance Criteria
1. Identify the basic concepts of production processes
  • 1.1 Processes used in the food production are identified
  • 1.2 The characteristics used to define the operation of a process are established
  • 1.3 The operating principles of the processes are identified
  • 1.4 The operating standards, capabilities and maintenance requirements for equipment and accessories used in the specified production process are established
  • 1.5 Product characteristics and common variations are recognised
2. Select the control mechanisms, modes of control and data collection points for a specified food production process
  • 2.1 The operation of different types of control mechanisms is identified.
  • 2.2 Modes of control, which can be used with the various control mechanisms, are identified
  • 2.3 Data requirements and collection points appropriate for food safety, quality and production standards are documented
  • 2.4 Procedures to deal with non-conformance in relation to process and the final product are developed
3. Implement process control systems appropriate for food process
  • 3.1 Process control requirements for food process are communicated to appropriate operational, quality and maintenance personnel
  • 3.2 Standard operational procedures are checked for accuracy and relevance
  • 3.3 Test runs are conducted and checked against requirements
  • 3.4 Statistical analysis is applied to verify the process and recommend and recommend any further system improvements
  • 3.5 The on going collection and analysis of required data is arranged
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Occupational health and safety requirements
Codes of practice, regulations, safety data sheets (SDSs)
Enterprise and process specific occupational health and safety requirements.
Regulations
Includes Australian and international Acts, regulations and standards where export of food products is undertaken.

Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes the Food Standards Code including labelling, weights and measures legislation and legislation and regulations covering food safety, environmental management, occupational health and safety, anti-discrimination and equal opportunity.
Materials, equipment and systems
Typical processing and related techniques include but are not limited to raw materials/ingredient dispensing, preparation, mixing and blending, conditioning, primary and further processing, wrapping, packing and storage.

Typical process parameters include but are not limited to temperature, time, pressure, flow rate etc.
Operating standards, capabilities and maintenance requirements for equipment and accessories
For this unit operating standards, capabilities and maintenance requirements for equipment and accessories are the equipment features that impact on the design of a food production process and the setting of production requirements. Examples could be:
required down time for maintenance
holding capacity of bins, vessels, ovens etc
equipment in place cleaning programs and procedures
maximum and minimum conveyor speeds
oven temperature range
location of guards, access ports, loading and unloading doors, hatches etc.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to recognise and implement the process control system for a food processing operation in order to achieve required food product specification.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competency must be demonstrated in the ability to monitor process control systems in a typical production process, collect and analyse process control data and recommend system improvements, and develop procedures to deal with non-conformance in relation to process and the final product.
Context of and specific resources for assessment
Assessment of performance requirements in this unit should be undertaken within the context of food technology. Competency is demonstrated by performance of all stated criteria, including the critical aspects and knowledge and skills elaborated in the Evidence Guide, and within the scope as defined by the Range Statements applicable to the workplace environment.
Assessment must occur in a real or simulated workplace where the assessee has access to:
Production process and related equipment, manufacturers’ advice and operating procedures
Methods and related software systems as required for collecting data and calculating yields, efficiencies and material variances appropriate to production environment
Tests used to report relevant product/process information and recorded results.
Method of assessment
The following assessment methods are suggested:
Field reports
Written and/or oral questioning to assess knowledge and understanding
Completing workplace documentation
Third party reports from experienced practitioner
Case studies.
Guidance information for assessment
Assessment of performance requirements in this unit should be undertaken within the context of food technology. Competency is demonstrated by performance of all stated criteria, including the critical aspects and knowledge and skills elaborated in the Evidence Guide, and within the scope as defined by the Range Statements applicable to the workplace environment.
Replaced By
State Code National Code Title Type
OAM86 FBPFST5002 Identify and implement required process control for a food processing operation Unit of competency
State Code National Code Title Type
D686 FDF50311 Diploma of Food Science and Technology Qualification