Unit of competency Outline

Date retreived
22/07/2026 10:15 PM AWST

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Cut, bend and shape metal

Cut, bend and shape metal

Unit of competency
National Code
LMTTF2017A
State Code
W7475
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
16/07/2011
View on TGA
State Implementation and Classification
Approved Date
24/10/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
24/10/2014
Nominal Hours
60
Description
This unit covers the skills and knowledge required to cut prescribed lengths of metal bar stock and to bend the lengths into various shapes by hand or with the aid of formers.
Notes
Elements and Performance Criteria
1 Prepare for task and select material
  • 1.1 Safe working environment is established
  • 1.2 Specifications of material to be used and shape to be formed are obtained
  • 1.3 Sequence of task operations is planned
  • 1.4 Required length of material is calculated
  • 1.5 Appropriate section material is selected to meet specification
  • 1.6 Suitable length of material stock is chosen for cutting so as to minimise waste
  • 1.7 Material to be cut is moved to work area
  • 1.8 Workplace procedures and instructions are read and interpreted
2 Select, use, store hand and power tools
  • 2.1 Appropriate hand tools and power tools are selected for the task
  • 2.2 Tools are inspected for damage, missing components or other defects (including frayed power cords where applicable) prior to use
  • 2.3 Safe working environment for tool use is established
  • 2.4 Extension power cables are checked for knots and insulation damage and are safely supported when used overhead
  • 2.5 Electrical tools are safely connected to power supply
  • 2.6 Safety equipment is used during tool operation in accordance with OHS practices
  • 2.7 Tools are used in accordance with OHS practices
  • 2.8 Tools are located in a safe position when not in use
  • 2.9 Tools and extension cords are cleaned and stored in accordance with industry and workplace OHS practices
3 Prepare for cutting process
  • 3.1 Cutting points are marked out on material
  • 3.2 Appropriate cutting equipment is selected
  • 3.3 Cords, cables, gas lines leading to cutting equipment are checked for fouling or damage
  • 3.4 Material is secured to prevent movement
4 Cut material and informally check product
  • 4.1 Safety equipment is used in accordance with OHS requirements during operation of cutting equipment
  • 4.2 Appropriate saw blade, cutting disc or gas tip is selected and installed
  • 4.3 Cutting equipment is set for cut
  • 4.4 Cutting equipment is operated in accordance with accepted industry practice and OHS practices
  • 4.5 Material is cut to correct length
  • 4.6 Burrs or rough edges are removed by brushing, grinding or filing
  • 4.7 Cut sections are inspected to verify that their size and condition meets specifications and relevant workplace and industry quality standards
  • 4.8 Cutting equipment and immediate work area is cleaned up
  • 4.9 Knowledge of cutting and bending processes are applied to perform required tasks
5 Prepare for forming process
  • 5.1 Sequence of forming operations is planned
  • 5.2 Appropriate forming equipment is selected
  • 5.3 Forming equipment is checked for damage or operating defects
  • 5.4 Appropriate formers are selected and set
6 Form material and informally check product
  • 6.1 Metal section is placed in former and secured if necessary
  • 6.2 Metal section is heated to facilitate bending, if necessary
  • 6.3 Metal section is hot or cold bent around formers or hand formed to required specification
  • 6.4 Formed product is descaled or otherwise finished after forming
  • 6.5 Formed product is inspected to verify that it meets specifications and relevant workplace and industry quality standards
  • 6.6 Forming equipment and immediate work area is cleaned up
7 Maintain work area and equipment
  • 7.1 Work area is cleaned and tools and electrical equipment are stowed away
  • 7.2 Cutting and forming equipment is cleaned and maintained in accordance with workplace requirements and manufacturer specifications
  • 7.3 Programmed maintenance which is within the province of the operator is performed
  • 7.4 Supervisor is informed of any abnormal conditions needing maintenance or repair
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.
Legislative/regulatory requirements
All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.
Hand tools may include
hammers
punches
vices
clamps
jigs
formers
hand drills
hacksaws
files
tongs
wire brushes plus gloves
goggles and other safety equipment
Power tools may include
power hacksaws
portable electric drills
portable sanders and wire brushes
guillotine
abrasive disk cutting equipment
gas cutting equipment
OHS practices
OHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may include:
manual handling techniques
standard operating procedures
personal protective equipment
safe materials handling
taking of rest breaks
ergonomic arrangement of workplaces
following marked walkways
safe storage of equipment
housekeeping
reporting accidents and incidents
other OHS practices relevant to the job and enterprise
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Demonstrates skills and knowledge to:
comply with all relevant safety requirements including safe use of cutting and bending equipment, electrical equipment and hand and power tools
interpret work orders
interpret equipment and materials specifications and instructions needed for the cutting and forming processes
set up cutting and forming equipment
perform cutting and forming processes
perform normal operator maintenance of work area to enable work to be conducted safely and efficiently
document and communicate work related information including reporting of faults and other problems
Consistently applies skills and knowledge when:
organising work
completing tasks
identifying improvements
using workplace practices
using OHS practices
recording and reporting accidents and incidents
assessing operational readiness of equipment used and work processes
recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions
completing work systematically with attention to detail without damage to goods and equipment

Context and specific resources for assessment
Assessment may occur on the job or in an appropriately simulated environment and requires access to work areas, materials and equipment, and to information on workplace practices and OHS practices.

Guidance information for assessment
This unit may be assessed independently or in combination with other relevant units.
Replaces
State Code National Code Title Type
E0976 LMTPRTF12AA Cut, bend and shape metals - 1 Unit of competency
E1909 LMTPRTF12BA Cut, bend and shape metals - 2 Unit of competency
Replaced By
State Code National Code Title Type
BAU67 MSTTF2002 Cut, bend and shape metal Unit of competency