Unit of competency Outline
Date retreived
22/07/2026 3:42 PM AWST
22/07/2026 3:42 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Record and trial work processes for one-off composite products
Record and trial work processes for one-off composite products
Unit of competency
National Code
MEM26012A
MEM26012A
State Code
WC767
WC767
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
14/11/2012
Field of Education
030305 - Materials Engineering
Original Release Date
14/11/2012
Nominal Hours
36
Description
This unit of competency covers the skills and knowledge required to take a one-off/prototype product or a new product/process from an internal or external developer and turn this into a standard manufacturing process which works and can be used in the plant. Refer also to MEM26018A Organise composite trials.This unit can be used for recording composite materials and processing steps for one-off and prototype production.
Notes
Elements and Performance Criteria
1 Identify proposed benefits/outcomes of new product/process
- 1.1 Confirm deliverables expected by customer
- 1.2 Confirm benefits expected by organisation
- 1.3 Identify any existing products with similar expectations
- 1.4 Note any relevant issues with existing similar products
2 Sketch a process map/flow chart of proposed process
- 2.1 Determine processes to be used
- 2.2 Identify order of process steps
- 2.3 Draw process map/flow chart of proposed process
- 2.4 Annotate key resources to map/flow chart
- 2.5 Examine map/flow chart for possible improvements
- 2.6 Redraw map/flow chart, as appropriate
3 Compare proposed process with current standard processes
- 3.1 Identify processes which will be new to/changed from/deleted from existing similar process used by the organisation
- 3.2 Identify materials which will be new to/changed from/deleted from existing similar process or the organisation
- 3.3 Identify areas of improvement in the existing similar process
- 3.4 Identify hazards and appropriate hazard controls
- 3.5 Develop procedures for new/modified steps
4 Draft procedures for new product/process
- 4.1 Locate appropriate template for procedures
- 4.2 Observe and record prototype
- 4.3 Draft procedures from successful prototype steps in appropriate format
5 Evaluate draft procedures
- 5.1 Keep tally of resources used
- 5.2 Compare production to procedures
- 5.3 Compare outcomes with expectations
- 5.4 Identify any required changes
- 5.5 Take appropriate action
6 Draft new procedures and obtain authorisation
- 6.1 Draft workable procedures
- 6.2 Obtain authorisation of new procedures, as required
- 6.3 Standardise procedures
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
Procedures may be written, verbal, computer-based or in some other form, and may include:
all work instructions
standard operating procedures
formulas/recipes
batch sheets
temporary instructions
any similar instructions provided for the smooth running of the plant
good operating practice as may be defined by industry codes of practice (e.g. Responsible Care) and government regulations
Deliverables expected by customer
Deliverables expected by customer may include:
technical specification
aesthetic requirements
other quality expectations
cost/price expectations
quantity and delivery schedules
Key resources
Key resources include:
materials
labour
time
money
Process map improvements
Improvements made from process maps are typically a reduction in wastes (muda) as defined by
over-production
delay
transportation
over-processing
excess inventory/work in progress (WIP)
excess motion
defects
untapped human potential
Logs and reports
Logs and reports may include:
paper or electronic based
verbal reports
items found which require action
Appropriate action
Appropriate action includes:
determining problems needing action
determining possible fault causes
rectifying problem using appropriate solution within area of responsibility
following through items initiated until final resolution has occurred
reporting problems outside area of responsibility to designated person
Typical problems
Typical problems may include:
multiple ways of doing the same job
waste built into procedures
aligning procedures with good practice
Health, safety and environment (HSE)
All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence
Procedures
Procedures may be written, verbal, computer-based or in some other form, and may include:
all work instructions
standard operating procedures
formulas/recipes
batch sheets
temporary instructions
any similar instructions provided for the smooth running of the plant
good operating practice as may be defined by industry codes of practice (e.g. Responsible Care) and government regulations
Deliverables expected by customer
Deliverables expected by customer may include:
technical specification
aesthetic requirements
other quality expectations
cost/price expectations
quantity and delivery schedules
Key resources
Key resources include:
materials
labour
time
money
Process map improvements
Improvements made from process maps are typically a reduction in wastes (muda) as defined by
over-production
delay
transportation
over-processing
excess inventory/work in progress (WIP)
excess motion
defects
untapped human potential
Logs and reports
Logs and reports may include:
paper or electronic based
verbal reports
items found which require action
Appropriate action
Appropriate action includes:
determining problems needing action
determining possible fault causes
rectifying problem using appropriate solution within area of responsibility
following through items initiated until final resolution has occurred
reporting problems outside area of responsibility to designated person
Typical problems
Typical problems may include:
multiple ways of doing the same job
waste built into procedures
aligning procedures with good practice
Health, safety and environment (HSE)
All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the process and equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
a set of workable procedures have been developed
procedures have taken account of process mapping.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require the development of new manufacturing specifications/procedures for composite products or components.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Method of assessment
A single assessment event is not appropriate. On-the-job assessment should be included as part of the assessment process wherever possible. Where assessment occurs off the job, judgement must consider evidence of the candidate's performance in a productive work environment that includes a sufficient range of appropriate tasks and materials to cover the scope of application for this unit.
Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways, including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency.
The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the process and equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
a set of workable procedures have been developed
procedures have taken account of process mapping.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require the development of new manufacturing specifications/procedures for composite products or components.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Method of assessment
A single assessment event is not appropriate. On-the-job assessment should be included as part of the assessment process wherever possible. Where assessment occurs off the job, judgement must consider evidence of the candidate's performance in a productive work environment that includes a sufficient range of appropriate tasks and materials to cover the scope of application for this unit.
Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways, including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency.
The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| OAT46 | MEM26012 | Record and trial work processes for one-off composite products | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W992 | MEM31112 | Certificate III in Engineering - Composites Trade | Qualification |
| W236 | MEM30105 | Certificate III in Engineering - Production Systems | Qualification |
| W234 | MEM20205 | Certificate II in Engineering - Production Technology | Qualification |