Unit of competency Outline

Date retreived
22/07/2026 5:02 AM AWST

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Set up and prepare for production

Set up and prepare for production

Unit of competency
National Code
PMBPREP301C
State Code
W7553
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
07/04/2011
State Implementation and Classification
Approved Date
19/08/2014
Field of Education
030305 - Materials Engineering
Original Release Date
19/08/2014
Nominal Hours
13
Description
This competency covers the set-up and preparation of materials and equipment for production in the plastics, rubber and cablemaking sectors. It applies to batch, one-off and non-standard production lots.
Notes
Elements and Performance Criteria
1. Select equipment and materials.
  • 1.1 Identify equipment and materials from job specification.
  • 1.2 Check equipment and materials for conformity to specification.
  • 1.3 Note any variances in materials (within materials supplier specifications) which may require variation in production process settings.
  • 1.4 Identify requirements for special tooling and set up.
  • 1.5 Note conformity deficiencies and report to appropriate personnel.
  • 1.6 Identify production objectives and timelines.
  • 1.7 Clarify product specifications.
  • 1.8 Draft work process plan, noting key quality characteristics, check points and activities where other personnel will be involved.
2. Prepare tools, equipment and materials.
  • 2.1 Locate tools and equipment within workplace ensuring safety and operational checks are performed and equipment is appropriate for purpose.
  • 2.2 Obtain materials specifications and confirm materials are at site for the commencement of production in accordance with established procedures.
  • 2.3 Check materials are prepared to achieve product specification.
3. Set up and check production process.
  • 3.1 Follow procedures for setup in accordance with workplace procedures, customer requirements and specifications.
  • 3.2 Set machine control parameters in accordance with specifications.
  • 3.3 Check work process plan and set up for conformity with identified workplace procedures and customer requirements.
  • 3.4 Make any required adjustments to own work plan.
  • 3.5 Obtain appropriate clearances for production to commence.
  • 3.6 Check equipment for function and make provisional control settings.
  • 3.7 Check performance of equipment and materials.
  • 3.8 Adjust process settings and materials to ensure production outcomes are within quality specifications.
  • 3.9 Make and store records of required adjustments within specification ranges in accordance with workplace procedures.
RANGE STATEMENT
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to experienced operators working either independently or as part of a work team.
Procedures
All operations are performed in accordance with procedures.
Procedures means all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
hand carts and trolleys
hoists/lifting equipment not requiring any special permits or licences
relevant personal protective equipment.
Hazards
Typical hazards include:
moving heavy equipment/materials items
materials spills
fumes/dusts/vapours
hazardous materials in gaseous, liquid or solid form
manual handling hazards
Problems
Anticipate and solve problems means resolve a wide range of routine and non-routine problems, using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures.
Typical process and product problems may include:
power or equipment failures
temperature variations
variations in materials
contamination of materials
faulty functioning of equipment.
Variables
Key variables to be monitored include:
variations in the timing of machine cycles
atmospheric variations
variations in the sequence of product availability
variations in the quality of the raw materials.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for this Training Package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
select, set up and adjust equipment
arrange materials supply
inspect results of checks for equipment and materials performance
locate, interpret and apply relevant information
maintain workplace records
identify and handle products and materials safely, applying safety precautions appropriate to the task
plan own work process within workplace procedures and explain the reasons for the steps in the process
take appropriate action to observe equipment, materials and products for out of specification results, make adjustments and identify problems to be reported.
Consistent performance should be demonstrated. For example, look to see that:
set-up conforms to organisation requirements
production quality and output standards are met consistently
problems are anticipated from process observations
problems are efficiently resolved
the process runs consistently and smoothly
Assessment method and context
Assessment will occur using industrial equipment and materials and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
on a processing plant, allowing for operation under all normal and a range of abnormal conditions
in a situation allowing for the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
State Code National Code Title Type
C5591 PMBPREP301B Set up and prepare for production Unit of competency
Replaced By
State Code National Code Title Type
BAJ41 PMBPREP301 Set up and prepare for production Unit of competency