Unit of competency Outline
Date retreived
23/07/2026 10:18 AM AWST
23/07/2026 10:18 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Develop, implement and maintain process control systems
Develop, implement and maintain process control systems
Unit of competency
National Code
RIIPRO502A
RIIPRO502A
State Code
WB388
WB388
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
20/01/2010
Field of Education
030303 - Mining Engineering
Original Release Date
20/01/2010
Nominal Hours
60
Description
This unit covers the implementation and maintenance of process control systems in extractive industries and metalliferous mining. It includes the designing of the system, maintaining the quality of materials, providing advice to customers and maintaining the system.
Notes
Elements and Performance Criteria
1. Design process control systems
- 1.1. Access, interpret and apply compliance documentation relevant to the implementation and maintenance of process control systems
- 1.2. Analyse and select equipment to meet the production needs of the extractive operation
- 1.3. Optimise mechanical and technological advances in the bulk extraction, transport, handling and processing of extractive materials
- 1.4. Initiate, encourage and monitor safe practices, policies and training for entire extractive operation
- 1.5. Survey, modify and record field conditions
- 1.6. Design, evaluate, measure and cost parameters, and identify down stream effects
- 1.7. Consult suppliers/manufacturers for developing solutions to particular problems, projects and needs
- 1.8. Compare computing systems and recommend solutions based on cost, support, material, quality produced, flexibility, servicing, environmental impact, profitability
- 1.9. Plan monitoring and control systems for effective management of the processing of materials and reliability of equipment
- 1.10. Plan and maintain accurate records for budgeting and future decision making
- 1.11. Negotiate with electrical suppliers for power requirements, cabling, size of supply equipment, over-use penalties, tariffs, means of improving efficiency and back-up supplies
2. Maintain quality of extractive materials
- 2.1. Implement and monitor accepted testing procedures used for assessing material quality in site laboratories
- 2.2. Access appropriate expertise to perform tests that achieve consistent results, in line with site specific quality systems that conform to independent testing authority standards
- 2.3. Apply appropriate work practices covering all potential environmental problems
- 2.4. Ensure that materials are blended to improve the product quality and to produce the best balance of properties for the customer's satisfaction
- 2.5. Recommend adjustments to production process to meet production quality parameters in accordance with site quality plan
3. Provide advice to customers
- 3.1. Consult with customers/clients and offer a range of materials and their properties available to suit identified needs of customer
- 3.2. Identify material properties for various uses
4. Resource and utilise environmental knowledge
- 4.1. Collect and use data on existing climate, air quality, water resources, flora and fauna and socio-economic items in pre-production, operational and post-production control phases
5. Carry out fault diagnosis and repairs
- 5.1. Perform routine monitoring and maintenance procedures for testing equipment in line with manufacturers specification
- 5.2. Ensure that laboratory personnel are trained to maintain effectiveness of site quality system
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Management operates within:
an environment ranging from small/medium/large operations
appropriate policies, guidelines and processes
established quality and continuous improvement processes
environmental standards
ethical standards established by the organisation
strategic plans developed by the organisation
productivity and profitability objectives and targets
international best practice and benchmarking principles and practices
technical standards established by industry and/or enterprise
legislation, codes and practices
resource parameters which may be defined or negotiated
a diverse range of plant/equipment, products and services
training and development/business and performance plans
enterprise/industrial agreements/awards
human resource practices and policies
learning organisation principles and practices
Management is responsible for:
evaluating equipment/plant and power requirements for Metalliferous mining operations
preparing a commercial viable project budget
evaluating, selecting, tendering and purchasing new equipment/plant
sourcing and raising capital development funding
planning and monitoring earth work operations
monitoring project timeframes against budget
commissioning geophysical surveys
quantifying resource and proving deposit
developing detailed site plans and working drawings
establishing a rehabilitation plan in line with regulative requirements
establishing and managing positive relations with others in the internal and external environment
research which could include:
geological, climatic, hydrology/topography and environmental factors
cultural and biological environments
improve customer relations
promote company image
influence operational performance
plan production schedules
records/reports
oral/written/computer based
supervision of maintenance
Negotiation may be with:
stakeholders
regulatory authorities
tenderers
operating managers
project managers
contractors
employees
community
suppliers
customers
Resources may include:
people
buildings/facilities
finance
equipment
power/energy
technology
information
time
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Management operates within:
an environment ranging from small/medium/large operations
appropriate policies, guidelines and processes
established quality and continuous improvement processes
environmental standards
ethical standards established by the organisation
strategic plans developed by the organisation
productivity and profitability objectives and targets
international best practice and benchmarking principles and practices
technical standards established by industry and/or enterprise
legislation, codes and practices
resource parameters which may be defined or negotiated
a diverse range of plant/equipment, products and services
training and development/business and performance plans
enterprise/industrial agreements/awards
human resource practices and policies
learning organisation principles and practices
Management is responsible for:
evaluating equipment/plant and power requirements for Metalliferous mining operations
preparing a commercial viable project budget
evaluating, selecting, tendering and purchasing new equipment/plant
sourcing and raising capital development funding
planning and monitoring earth work operations
monitoring project timeframes against budget
commissioning geophysical surveys
quantifying resource and proving deposit
developing detailed site plans and working drawings
establishing a rehabilitation plan in line with regulative requirements
establishing and managing positive relations with others in the internal and external environment
research which could include:
geological, climatic, hydrology/topography and environmental factors
cultural and biological environments
improve customer relations
promote company image
influence operational performance
plan production schedules
records/reports
oral/written/computer based
supervision of maintenance
Negotiation may be with:
stakeholders
regulatory authorities
tenderers
operating managers
project managers
contractors
employees
community
suppliers
customers
Resources may include:
people
buildings/facilities
finance
equipment
power/energy
technology
information
time
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for the implementation and maintenance of process control systems
implementation of procedures and techniques for the safe, effective and efficient implementation and maintenance of process control systems
the identification of the relevant information and scope of the work required to meet the required outcomes
the identification of viable options and the selection of process control systems that best meet the required outcomes
working with others to undertake and complete the implementation and maintenance of process control systems
consistent successful implementation and maintenance of process control systems
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in a civil works environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge to apply in undertaking of the implementation and maintenance of process control systems
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate procedures and techniques for the safe, effective and efficient achievement of the required outcomes
identification of the relevant information and scope of the work required to meet the required outcomes
identification of viable options and the selection of process control systems that best meet the required outcomes
consistently achieving the required outcomes
first hand testimonial and documentary evidence of the candidate's:
working with others to undertake and complete the implementation and maintenance of process control systems
provision of clear and timely required support and advice on the implementation and maintenance of process control systems
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for the implementation and maintenance of process control systems
implementation of procedures and techniques for the safe, effective and efficient implementation and maintenance of process control systems
the identification of the relevant information and scope of the work required to meet the required outcomes
the identification of viable options and the selection of process control systems that best meet the required outcomes
working with others to undertake and complete the implementation and maintenance of process control systems
consistent successful implementation and maintenance of process control systems
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in a civil works environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge to apply in undertaking of the implementation and maintenance of process control systems
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate procedures and techniques for the safe, effective and efficient achievement of the required outcomes
identification of the relevant information and scope of the work required to meet the required outcomes
identification of viable options and the selection of process control systems that best meet the required outcomes
consistently achieving the required outcomes
first hand testimonial and documentary evidence of the candidate's:
working with others to undertake and complete the implementation and maintenance of process control systems
provision of clear and timely required support and advice on the implementation and maintenance of process control systems
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2323 | MNMMMG509A | Develop, implement and maintain process control systems | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| WH602 | RIIPRO502D | Develop, implement and maintain process control systems | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W699 | RII50309 | Diploma of Minerals Processing | Qualification |