Unit of competency Outline

Date retreived
23/07/2026 9:47 AM AWST

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Conduct crushing operations

Conduct crushing operations

Unit of competency
National Code
RIIPRO201A
State Code
WB380
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
22/06/2011
State Implementation and Classification
Approved Date
18/01/2010
Field of Education
030303 - Mining Engineering
Original Release Date
18/01/2010
Nominal Hours
40
Description
This unit covers the conduct of crushing operations in the mining and extractive industries. It includes the planning and preparation for operations; operating the plant; and carrying out post operational procedures.
Notes
Elements and Performance Criteria
1. Plan and prepare for operations
  • 1.1. Access, interpret and apply compliance documentation relevant to the conduct of crushing operations
  • 1.2. Obtain, interpret and clarify work requirements for the satisfactory completion of operations
  • 1.3. Select and use personal protective equipment appropriate for work activities
  • 1.4. Ensure area is well ventilated before entry
  • 1.5. Inspect and prepare work area and equipment in coordination with others
  • 1.6. Prepare a work plan
  • 1.7. Select appropriate type of auxiliary equipment for work activities
  • 1.8. Resolve coordination requirements with others at the site prior to commencing and during work activities
2. Operate the crushing plant
  • 2.1. Carry out pre-start, start-up, run and shutdown procedures
  • 2.2. Select and modify the operating technique to appropriately meet changing work conditions
  • 2.3. Use dust suppression and extraction methods
  • 2.4. Conduct, control and monitor operations within the equipment limitations, maintaining crushing efficiency and effectiveness
  • 2.5. Act on or report performance monitoring systems and alarms
  • 2.6. Recognise and respond to hazardous and emergency situations
  • 2.7. Complete work in accordance with the agreed plan and outcomes and within the operating capacity of the allocated equipment
3. Carry out post-operational procedures
  • 3.1. Inspect fault-find and report faults
  • 3.2. Carry out operational maintenance, servicing, lubricating and housekeeping tasks
  • 3.3. Maintain process and pass on records and reports
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Work requirements may come from briefings, handovers, and work orders and may include:
product details
nature and scope of tasks
achievement targets
operational conditions
geological data
site survey data
site layout and out of bounds areas
worksite inspection requirements
lighting conditions
plant or equipment defects
hazards and potential hazards
coordination requirements or issues
Personal protective equipment may include:
chemical/gas detectors
eye protection (e.g. glasses)
hearing protection (e.g. ear plugs)
protection from the elements (e.g. sun block)
protective clothing (e.g. gloves, safety boots, helmet, shin guards, long sleeved shirt and trousers))
respiratory devices
safety harness when working at heights
Inspect and prepare work area may include:
identification of hazards
selection and implementation of control measures for the hazards identified
safeguarding site and non-site personnel by:
erection of barricades, posting of signs and following of security procedures
selection of appropriate equipment to ensure personnel safety and protection
determination of appropriate path of movement for equipment
floor, pad, access roads, ramps and bench requirements
Coordination with others may include with:
yard persons
laboratory personnel
mobile plant operators
maintenance personnel
Auxiliary equipment may be anything that is portable and mobile that is not part of the fixed infrastructure, and may include:
gantry cranes and attachments
hand and power tools
hoses (water and air)
mobile equipment
flexi pumps
air operated tools
boulder buster
Pre-start and start-up procedures may include:
walk around check of the plant
checking and toping up fluid levels (including fuel)
lubrication
inspection of attachments to ensure security and identify defects
instrument and control lever checks
reporting defects and damage
follow prescribed start-up sequence
confirm plant is operational
checking interlocks
check for tags
cameras and monitors
monitoring and control systems
drive belts
isolations
chutes
conveyor components
pipe and flanges
pumping system
water systems
hydraulic system
lighting
suppression system
visual and audio warning devices and lights
valves
Shutdown procedures may include:
following prescribed shutdown sequence
securing equipment
Operating techniques may include:
feed control
crusher adjustment
working safely around other machines and personnel
Changing work conditions may include variations in:
rock types
feed grading
feed contamination
weather conditions
day and night
Monitoring may include the checking of:
blockages and spillages
current draw
detecting noises and smells
flow rates
missing components
oil leaks
air flows
pressures
feed rates
wear and tear
contaminants, e.g.: oil, plastic, timber, misfire explosives, metal (e.g. bucket teeth etc)
Hazardous and emergency situations may include:
personal safety (e.g. crush injuries, burns, slips, trips, falls, chemical exposure, fatigue)
plant (e.g. structural damage, emergency shutdown)
environment (e.g. seepage, emissions, chemical spills, pollution, anything detrimental to fauna and flora)
confined spaces
working alone
personal injury
unplanned shutdown
fire
electrical
dust
noise
explosive devices
reagents and their mixing procedures (metalliferous mining only)
Operator service, maintenance and housekeeping tasks are those established and authorised for the site and may include:
scheduled servicing
changing wear components
greasing
equipment adjustments
cleaning
disposal of environmentally sensitive fluids and materials
application of chemical and fuel safety measures

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for conducting crushing operations
implementation of requirements, procedures and techniques for the safe, effective and efficient conducting of crushing operations
working with others to undertake and complete crushing operations that meet all of the required outcomes
consistent timely completion of crushing operations that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in the work environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities.
Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistently achieving the required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete crushing operations
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.

Replaces
State Code National Code Title Type
W1637 MNQOPS221A Conduct crushing operations Unit of competency
W2418 MNMPHA210A Conduct fixed crushing plant operations Unit of competency
W2417 MNMPHA209A Conduct mobile crushing plant operations Unit of competency
Replaced By
State Code National Code Title Type
WH591 RIIPRO201D Conduct crushing operations Unit of competency