Unit of competency Outline

Date retreived
23/07/2026 10:38 AM AWST

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Classify flake

Classify flake

Unit of competency
National Code
FPIWPP3229B
State Code
D6148
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
25/06/2012
Field of Education
030305 - Materials Engineering
Original Release Date
25/06/2012
Nominal Hours
15
Description
This unit describes the outcomes required to operate specialist equipment to classify flake in readiness for downstream production of panel products, while monitoring and maintaining the flow of operation. The unit includes operator maintenanceGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPIWPP3229A Classify flake
Notes
Elements and Performance Criteria
1. Prepare for flake classification
  • 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to classifying flake are identified and followed
  • 1.2. Work order is reviewed and checked with appropriate personnel
  • 1.3. Type and quantity of flake to be classified is assessed and acquired from the stockpile
  • 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
  • 1.5. Flake classifying process is planned in line with site procedures
  • 1.6. Communication with others is established and maintained in line with OHS requirements
2. Classify flake
  • 2.1. Pre start-up checks are carried out on equipment in line with site requirements
  • 2.2. Screens and feed systems are adjusted to separate flake into required sizes
  • 2.3. Equipment is operated to classify flake into size categories and regularly checked in line with site requirements
  • 2.4. Flake flow, usage and silo levels are monitored and action taken to ensure optimal production and availability of sufficient storage space
  • 2.5. Output is directed to designated silos and blockages immediately cleared to ensure smooth transfer
  • 2.6. Faults requiring emergency shutdown are detected and action taken to rectify the problem
  • 2.7. Flake unsuitable for classification is rejected and disposed of in line with site procedures and environmental requirements
  • 2.8. Processing and equipment faults are recorded and reported to the appropriate personnel
3. Conduct operator maintenance
  • 3.1. Equipment lock-out procedures are followed in line with OHS legislation and site procedures
  • 3.2. Grinding elements are checked for faulty, blunt or damaged condition
  • 3.3. Grinding elements are removed and replaced in line with manufacturer's recommendations
  • 3.4. Machine and surrounding area is kept clear of foreign matter and debris in line with OHS requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for the assessment of flake and the flake grade
and may include:
feed rate
quantity
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Flake
is the output product as a result of converting wood, wood dust, planer shavings, shredded board or woodchips into flake which is then used to produce panel products
Classifying
is the separation of flake into size categories, species, core fraction, surface fraction, overs and dust
Assessing is to include:
screen fractions
species
size
moisture content
contamination issues associated with selected flake
Stockpile
is the piles of available wood flake ready for classification to size and species
Equipment may include:
classifiers
flake towers
screens
sifters
silos
mechanised feed systems
and is to include:
procedures for equipment lock-out, ie protecting operators and co-workers from accidental injury by isolating the machine from the power source
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Pre start-up checks
are conducted to ensure:
machine has been set-up correctly
systems are performing accurately
machinery is operating to optimum performance
Screens
are the sorting devices which separate flake according to size and type
Feed systems may include:
conveyors
transfer cars or chutes which continually provide flake to the classifier
Silos
are large storage towers or buildings where classified flake is pumped to in readiness for downstream production
Transfer is to include:
the process of moving the classified flake from the classifier to the silos
and may include:
regular feed systems
blow lines
drag chains
Emergency shutdown
is the immediate shutting off of equipment to prevent an accident or prevent damage to the machine or product
Disposing of may include:
recycling flake unsuitable for classification
re-using flake unsuitable for classification
Records and reports may include:
product type
size
inspection
grading and labelling outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
Grinding elements may include:
screens
hammers
blades contained within the classifier for the separation of flake
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently classify flake within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to classifying flake
following organisational policies and procedures relevant to classifying flake
classifying flake in line with the work order and within prescribed organisational requirements
conducting operator maintenance on flake classifying equipment
storing flakes in line with organisational requirements and OHS regulations
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
State Code National Code Title Type
AXJ12 FWPWPP3229 Classify flake Unit of competency
State Code National Code Title Type
J468 FPI30411 Certificate III in Wood Panel Products Qualification