Unit of competency Outline

Information current as of
20/10/2026 5:01 PM AWST

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Install and maintain internal combustion engines

Install and maintain internal combustion engines

Unit of competency
National Code
UTPNEG076A
State Code
AYF57
TGA Status
Replaced
DTWD Status
Archived
Current Release Number
1.00
Current Release Date
21/10/1998
State Implementation and Classification
Approved Date
Original Release Date
21/10/1998
Nominal Hours
70
Field of Education
030717 - Plant And Machine Operations
Description
N/A
General notes
N/A
Elements and Performance Criteria
No information
Stream: Production Plant
Field: Maintenance
Equivalencies: This unit of competence incorporates units 18.24a, 18.25a, 18.26a,
18.28a, 18.29a, 18.32a, 18.33a and 18.34a of the National Metal and
Engineering Competency Standards
Internal combustion engines may refer to medium speed diesels, high speed diesels, petrol engines, gas engines or dual fuel (gas/diesel) powered engines
Engine auxiliary systems may include cooling systems, lubrication systems, fuel systems and induction and exhaust systems
Engine components may include bearings (shell and white metal) pistons, cylinders, valves, cams, lifters, springs, timing gear, crankshaft, pumps, gaskets and seals, coolers, filters and governors
Measuring equipment may include micrometers, verniers (internal/external) dial indicators, bore gauges, depth and height gauges and optical fibre scope
Test equipment may include pressure and vacuum gauges, gas analysers, timing light, injector tester and dyno test equipment
Running checks may include cylinder peak pressure, exhaust gas temperature, lube oil flow checks and fuel injection timing
Maintenance may include repair, inspection, modification, overhaul, lubrication, servicing, diagnosing and test running
Re-assembly techniques may include crankshaft deflections, advanced levelling and alignment
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other appropriate processes
Critical aspects of evidence
The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Performance assessment techniques
Removal techniques and procedures
Overhaul and maintenance techniques and procedures
Replacement techniques and procedures
Diagnostic and testing techniques and procedures
Completion of work procedures
Context of assessment
Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit
Nil
Knowledge and Skills
A knowledge of:
Occupational health and safety standards; Relevant plant and equipment; Hand and portable power tools; Precision measuring equipment; Rigging and lifting; Specialised tools and jigs; Levelling and aligning; Technical drawing and data; Data recording techniques; Diagnostic and testing techniques; Gaskets and seals; Bearings (radial and thrust); Diesel fuel injection systems; Quality assurance/quality control; Governor systems; Hazardous materials; Optical fibre scope equipment; Non-destructive testing; Couplings; Valves; Fluid power systems; Pipe work; Spare parts; Torquing techniques; Pumps (gear and centrifugal); Speed control mechanisms; Balancing and vibration analysis; Maintenance procedures; Dismantling and reassembling techniques; Communication principles
The ability to:
Apply occupational health and safety standards; Select resources; Inspect and identify correct materials, tools and components; Apply dismantling techniques to work requirements; Apply re-assembly techniques to work requirements; Apply repair techniques; Apply maintenance techniques; Observe isolation procedures; Use handand portable power tools; Use precise measuring equipment; Use rigging and lifting equipment; Use specialised tools and jigs; Level and align; Use drawings and data; Diagnose and test; Manufacture gaskets and seals; Inspect, scrape and blue-check bearings; Identify hazardous materials; Use optical fibre scope; Apply torquing techniques; Apply data recording techniques; Communicate effectively.
No information
No information