Unit of competency Outline
Date retreived
22/07/2026 7:05 PM AWST
22/07/2026 7:05 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Prepare and operate the woodchip production system
Prepare and operate the woodchip production system
Unit of competency
National Code
FPPRES210A
FPPRES210A
State Code
AUY41
AUY41
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
Field of Education
030717 - Plant And Machine Operations
Original Release Date
Nominal Hours
Description
This unit describes the outcomes required to prepare and operate the woodchip production system in the pulp and paper industryGeneral legislation, regulatory, licensing and certification requirements applicable to this unit are detailed in the range statementSpecific high risk (and non-high risk) load shifting licensing requirements for this unit may be applicable and are to be met separately and prior to the achievement of this unit
Notes
Elements and Performance Criteria
1. Conduct pre-startup system checks
- 1.1. Pre-startup system checks are conducted within Occupational Health and Safety (OHS) regulations, environmental and safe working requirements/practices, Standard Operating Procedures (SOP), and housekeeping requirements
- 1.2. External inspection and pre-operational checks of the woodchip system are carried out
- 1.3. Operator level maintenance schedules are carried out as required
- 1.4. Isolations are removed in accordance with site procedures if required
- 1.5. Monitoring devices and alarm systems are confirmed to be operational
- 1.6. Relevant personnel are notified of impending startup
- 1.7. Logs to be processed are identified and loaded to ensure correct presentation
2. Start up system for production run
- 2.1. System for production run is started up within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
- 2.2. Equipment, conveyors, transfer system and operational monitoring equipment pre-startup checks are carried out
- 2.3. Transfer equipment, bins and hoppers are checked to ensure prevention of chip contamination as required
- 2.4. System is started
- 2.5. Logs are docked as required
3. Monitor and maintain chipping system operation
- 3.1. Chipping system operation is monitored and maintained within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
- 3.2. Logs and conveyors are monitored to achieve optimum flow
- 3.3. Supply of logs is co-ordinated and maintained to ensure production requirements are met
- 3.4. Equipment operation is monitored electronically and visually to ensure operating conditions are continually maintained
- 3.5. Potential blockage and/or jamming situations are identified and appropriate action is taken to rectify
- 3.6. Woodchip quality is continually monitored as required
- 3.7. Woodchip transfer to storage system is monitored and maintained
- 3.8. Storage levels are monitored and maintained as required
4. Record and document machine performance and production data
- 4.1. Machine performance and production data is recorded and documented within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
- 4.2. Production and quality records are maintained as required
- 4.3. Data is entered into computer system as required
- 4.4. Problems or variations are communicated to relevant personnel
5. Conduct a plant shutdown
- 5.1. Plant shutdown is conducted within Occupational Health and Safety (OHS) regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
- 5.2. Shutdown plan is communicated with relevant personnel
- 5.3. Shutdown procedures are carried out
- 5.4. Cause of uncontrolled shutdown is identified and rectified
- 5.5. Shutdown details are recorded as required
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Productivity requirements may include:
energy efficiency
waste minimisation
evaporation minimisation, including landfill and waste water reduction
environmentally safe waste disposal
consideration of resource utilisation, including fibre efficiency
minimising delays
chemical recovery maximisation
meeting key performance indicators
line speed
handovers
quality checks
meeting output targets i.e. net tonnes per employee per annum
machine/process time availability i.e. time the machine or process is making product
machine/process production rate
Materials and supplies may include:
hardwood or softwood logs
supplies
parts
Equipment may include:
chipper
hogger
conveyor feed systems
chipscreens
hydraulic cutting equipment
blades
chainsaws
magnetic detectors
silos
hopper and storage systems
chip spreaders and slingers
front end loader trailer or tipper, articulated loader, tracked dozer/front end loader, forklift, side loader, mobile crane, rigid loader, log loader, straddle truck
fork lift attachments, crane hooks, chains, slings and straps, grabs, winches
docking saw
bark transferring system
debarking machinery
drying ovens
sizing screens
video monitoring
electronic weighing and measuring equipment
computer systems
electronic screens and alarms
process control systems
analogue and digital instrumentation
fully automated, semi-automated, manually operated plant and equipment appropriate to the woodchip production system
Accessories may include:
protective and high visibility safety clothing and equipment
break down tools and equipment
electronic communication equipment
Electronic control systems may include:
Digital Control System (DCS)
touch screens
robotics
Legislation, regulatory, licensing and certification requirements may include:
OHS and environmental requirements (local, state and commonwealth)
activity or task specific high risk (and non-high risk) load shifting licensing requirements
Documentation, procedures and reports may include:
SOP
quality procedures
oil or chemical spills and disposal guidelines
plant isolation documentation
safe work documentation e.g. plant clearance, job safety analysis, permit systems
enterprise policy, procedures and guidelines
environmental sustainability requirements/practices
plant manufacturing operating manuals
work orders
tally sheets
truck delivery dockets
invoices
non-conformance reports
test results and reports
log sheets (production/equipment)
equipment performance data
tonnage, input and conversion
sampling and test reports
Material Safety Data Sheets (MSDS)
process and instrument diagrams
Maintenance may include:
operator level maintenance as per site agreement
operator maintenance schedules
maintenance systems
maintenance suppliers
proactive maintenance strategies e.g. Total Productive Maintenance (TPM), Reliability Centred Maintenance (RCM)
Actions may include:
process adjustments
reporting to authorised person
rectifying problem within level of responsibility
Communications may include
interaction with:
work area personnel
internal/external customers and suppliers
team members
production/service coordinator
maintenance service
operational management
statutory authorities
Situational awareness may include
awareness of:
traffic
pedestrians
location of equipment
product
hazards
obstruction
unexpected movement
Sensory information may include:
visual
sound
feel
touch
smell
vibration
temperature
Forms of communication may include:
written e.g. log books, emails, incident and other reports, run sheets, data entry
reading and interpreting documentation e.g. SOP, manuals, checklists, drawings
verbal e.g. radio skills, telephone, face to face, handover
non-verbal e.g. hand signals, alarms, observations
signage e.g. safety, access
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Productivity requirements may include:
energy efficiency
waste minimisation
evaporation minimisation, including landfill and waste water reduction
environmentally safe waste disposal
consideration of resource utilisation, including fibre efficiency
minimising delays
chemical recovery maximisation
meeting key performance indicators
line speed
handovers
quality checks
meeting output targets i.e. net tonnes per employee per annum
machine/process time availability i.e. time the machine or process is making product
machine/process production rate
Materials and supplies may include:
hardwood or softwood logs
supplies
parts
Equipment may include:
chipper
hogger
conveyor feed systems
chipscreens
hydraulic cutting equipment
blades
chainsaws
magnetic detectors
silos
hopper and storage systems
chip spreaders and slingers
front end loader trailer or tipper, articulated loader, tracked dozer/front end loader, forklift, side loader, mobile crane, rigid loader, log loader, straddle truck
fork lift attachments, crane hooks, chains, slings and straps, grabs, winches
docking saw
bark transferring system
debarking machinery
drying ovens
sizing screens
video monitoring
electronic weighing and measuring equipment
computer systems
electronic screens and alarms
process control systems
analogue and digital instrumentation
fully automated, semi-automated, manually operated plant and equipment appropriate to the woodchip production system
Accessories may include:
protective and high visibility safety clothing and equipment
break down tools and equipment
electronic communication equipment
Electronic control systems may include:
Digital Control System (DCS)
touch screens
robotics
Legislation, regulatory, licensing and certification requirements may include:
OHS and environmental requirements (local, state and commonwealth)
activity or task specific high risk (and non-high risk) load shifting licensing requirements
Documentation, procedures and reports may include:
SOP
quality procedures
oil or chemical spills and disposal guidelines
plant isolation documentation
safe work documentation e.g. plant clearance, job safety analysis, permit systems
enterprise policy, procedures and guidelines
environmental sustainability requirements/practices
plant manufacturing operating manuals
work orders
tally sheets
truck delivery dockets
invoices
non-conformance reports
test results and reports
log sheets (production/equipment)
equipment performance data
tonnage, input and conversion
sampling and test reports
Material Safety Data Sheets (MSDS)
process and instrument diagrams
Maintenance may include:
operator level maintenance as per site agreement
operator maintenance schedules
maintenance systems
maintenance suppliers
proactive maintenance strategies e.g. Total Productive Maintenance (TPM), Reliability Centred Maintenance (RCM)
Actions may include:
process adjustments
reporting to authorised person
rectifying problem within level of responsibility
Communications may include
interaction with:
work area personnel
internal/external customers and suppliers
team members
production/service coordinator
maintenance service
operational management
statutory authorities
Situational awareness may include
awareness of:
traffic
pedestrians
location of equipment
product
hazards
obstruction
unexpected movement
Sensory information may include:
visual
sound
feel
touch
smell
vibration
temperature
Forms of communication may include:
written e.g. log books, emails, incident and other reports, run sheets, data entry
reading and interpreting documentation e.g. SOP, manuals, checklists, drawings
verbal e.g. radio skills, telephone, face to face, handover
non-verbal e.g. hand signals, alarms, observations
signage e.g. safety, access
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence should be relevant to the work. It should satisfy the requirements of the elements and performance criteria and include consideration of:
the required knowledge and skills tailored to the needs of the specific workplace
applicable OHS regulations, environmental and safe working requirements/practices, SOP and housekeeping requirements
applicable aspects of the range statement
practical workplace demonstration of skills in preparing and operating woodchip production systems
Context of and specific resources for assessment
A workplace assessment must be used to assess:
the application of required knowledge on the job
the application of skills on the job, over time and under a range of typical conditions that may be experienced in woodchip production systems
Access to the full range of equipment involved in integrated continuous manufacturing of woodchip production systems in a pulp or paper mill is required
Method of assessment
A combination of assessment methods should be used. The following examples are appropriate for this unit:
observation of applied skills and knowledge on the job
workplace demonstrations via a mock-up or simulation that replicate part/s of the job
answers to written or verbal questions about specific skills and knowledge
third-party reports from relevant and skilled personnel
written evidence e.g. log sheet entries, checklist entries, test results
Assessment processes and techniques must be culturally appropriate and in keeping with the language and literacy capacity of the learner and the work being performed. This includes conducting an assessment in a manner that allows thoughts to be conveyed verbally so that the learner can both understand and be understood by the assessor (e.g. use plain English and terminology used on the job)
A holistic assessment with other units relevant to the pulp and paper industry, mill and job role is recommended
Additional information on approaches to assessment for the pulp and paper industry is provided in the Assessment Guidelines for this Training Package
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence should be relevant to the work. It should satisfy the requirements of the elements and performance criteria and include consideration of:
the required knowledge and skills tailored to the needs of the specific workplace
applicable OHS regulations, environmental and safe working requirements/practices, SOP and housekeeping requirements
applicable aspects of the range statement
practical workplace demonstration of skills in preparing and operating woodchip production systems
Context of and specific resources for assessment
A workplace assessment must be used to assess:
the application of required knowledge on the job
the application of skills on the job, over time and under a range of typical conditions that may be experienced in woodchip production systems
Access to the full range of equipment involved in integrated continuous manufacturing of woodchip production systems in a pulp or paper mill is required
Method of assessment
A combination of assessment methods should be used. The following examples are appropriate for this unit:
observation of applied skills and knowledge on the job
workplace demonstrations via a mock-up or simulation that replicate part/s of the job
answers to written or verbal questions about specific skills and knowledge
third-party reports from relevant and skilled personnel
written evidence e.g. log sheet entries, checklist entries, test results
Assessment processes and techniques must be culturally appropriate and in keeping with the language and literacy capacity of the learner and the work being performed. This includes conducting an assessment in a manner that allows thoughts to be conveyed verbally so that the learner can both understand and be understood by the assessor (e.g. use plain English and terminology used on the job)
A holistic assessment with other units relevant to the pulp and paper industry, mill and job role is recommended
Additional information on approaches to assessment for the pulp and paper industry is provided in the Assessment Guidelines for this Training Package
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| AYE24 | FPPRES5A | Operate the woodchip production system | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXF51 | PPMRES210 | Prepare and operate the woodchip production system | Unit of competency |