Unit of competency Outline
Date retreived
22/07/2026 6:38 PM AWST
22/07/2026 6:38 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate a calcining kiln
Operate a calcining kiln
Unit of competency
National Code
PMC552010C
PMC552010C
State Code
WA917
WA917
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
15/08/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
15/08/2014
Nominal Hours
40
Description
This unit of competency covers the operating of a calcining kiln. It involves conducting safety and system checks, operating equipment, monitoring the process and identifying and isolating equipment malfunctions.
Notes
Elements and Performance Criteria
1. Prepare the equipment for production
- 1.1. Conduct equipment pre-startup procedure and visual checks according to enterprise procedure checklist
- 1.2. Set up and configure equipment startup function complying with procedures
- 1.3. Load raw materials in accordance with work instructions
2. Operate equipment and check on support equipment
- 2.1. Start up equipment in accordance with work instructions
- 2.2. Ensure equipment is operated in accordance with established enterprise procedures
- 2.3. Check on the operation of support equipment such as grinding mills, pneumatics pumps, slurry pumps, dust collectors, mixing and blending silos, vibrating screens, rotary kilns; and on bulk storage silos
3. Monitor and record operation
- 3.1. Monitor equipment performance in accordance with work instructions and manufacturer's specifications
- 3.2. Monitor non-conforming product against customer specifications
- 3.3. Adjust and control equipment to ensure correct product quality
- 3.4. Complete final inspection checks
- 3.5. Complete appropriate records and logs
4. Rectify routine problems
- 4.1. Identify the range of faults that can occur during the operation
- 4.2. Determine and rectify fault causes by procedures
- 4.3. Identify and rectify equipment failure causes in accordance with procedures
- 4.4. Make sure appropriate records and log books of equipment operations are maintained to meet procedures
- 4.5. Identify non-routine problems and report to designated person
5. Shut down equipment
- 5.1. Ensure line is clear of all product and left ready for startup
- 5.2. Shut down equipment in accordance with work instructions
- 5.3. Complete appropriate records and logs
- 5.4. Shut down equipment in an emergency situation
6. Prepare equipment for maintenance
- 6.1. Isolate equipment in accordance with work instructions
- 6.2. Remove any broken materials safely
- 6.3. Make sure area is clear and safe for maintenance
7. Control hazards
- 7.1. Identify hazards in the calcining work area
- 7.2. Assess the risks arising from those hazards
- 7.3. Implement measures to control those risks in line with procedures and duty of care
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Equipment and unit operations
This unit includes all such items of equipment and unit operations which form part of the kiln system. These may include:
instrument panels (local)
measuring and recording equipment
communication equipment
hand tools
emergency stop buttons and lanyards
safety clothing and equipment
Typical problems
Typical problems may include:
equipment malfunctions
temperature fluctuations
quality of product
material/feed variations
spillages and leakages
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Equipment and unit operations
This unit includes all such items of equipment and unit operations which form part of the kiln system. These may include:
instrument panels (local)
measuring and recording equipment
communication equipment
hand tools
emergency stop buttons and lanyards
safety clothing and equipment
Typical problems
Typical problems may include:
equipment malfunctions
temperature fluctuations
quality of product
material/feed variations
spillages and leakages
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the equipment and the process be understood and that the importance of critical settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
startup and shutdown occurs first time
signals and alarms are responded to immediately
all OHS requirements are followed.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the equipment and the process be understood and that the importance of critical settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
startup and shutdown occurs first time
signals and alarms are responded to immediately
all OHS requirements are followed.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2641 | PMCOPS210B | Operate a Calcining kiln | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH66 | PMC552010 | Operate a calcining kiln | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W748 | PMC20110 | Certificate II in Manufactured Mineral Products | Qualification |
| W750 | PMC40110 | Certificate IV in Manufactured Mineral Products | Qualification |
| W749 | PMC30110 | Certificate III in Manufactured Mineral Products | Qualification |