Unit of competency Outline

Date retreived
22/07/2026 5:25 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Apply intumescent coatings

Apply intumescent coatings

Unit of competency
National Code
CPCCPD3033A
State Code
D7397
TGA Status
Replaced
DTWD Status
Transition (Replaced)
Current Release Number
1.00
Current Release Date
19/05/2011
State Implementation and Classification
Approved Date
27/09/2011
Field of Education
030905 - Building Services Engineering
Original Release Date
27/09/2011
Nominal Hours
16
Description
This unit of competency specifies the outcomes required to apply intumescent coatings to a range of different material surfaces.The unit includes planning and preparation for the work, preparation of the application area, application of the specialist coatings and completion of clean-up activities.
Notes
Elements and Performance Criteria
1. Plan and prepare.
  • 1.1. Work instructions, including plans, specifications, quality requirements and operational details are obtained from relevant information, confirmed and applied for planning and preparation purposes.
  • 1.2. Safety (OHS) requirements are followed in accordance with safety plans and policies.
  • 1.3. Signage and barricade requirements are identified and implemented.
  • 1.4. Tools and equipment are selected to carry out tasks are consistent with the requirements of the job, checked for serviceability and any faults are rectified or reported prior to commencement.
  • 1.5. Materials quantity requirements are calculated in accordance with plans, specifications and quality requirements.
  • 1.6. Materials appropriate to the work application are identified, obtained, prepared, safely handled and located ready for use.
  • 1.7. Environmental requirements are identified for the project in accordance with environmental plans and regulatory obligations and applied.
2. Prepare application area.
  • 2.1. Area is set up for application processes to suit surfaces to be painted.
  • 2.2. Adjoining surfaces to application area are protected by masking off or covering prior to application of decorative paint finishing materials.
  • 2.3. Ventilation is provided in application area to maintain safety of self and others.
  • 2.4. Measures are taken to ensure application area is dust free.
  • 2.5. Surface to be coated is checked to ensure sufficient clearance is available for the expansion of the coating in the case of a fire.
3. Apply intumescent coatings to timber.
  • 3.1. Surface is completely stripped of any pre-existing finish to prepare for application of water-based intumescent coating suitable for timber.
  • 3.2. Suitable priming coat is applied to ensure coating adhesion.
  • 3.3. Intumescent coating is applied by brush, roller or airless spray, ensuring temperature and humidity requirements for application are maintained.
  • 3.4. Top/finish coat is applied to protect the finish against abrasion and humidity.
4. Apply intumescent coatings to structural metal.
  • 4.1. Metal surface is blasted or wire-brushed to prepare for intumescent coating for structural metal.
  • 4.2. Galvanised steel is de-greased before application of coating.
  • 4.3. Suitable priming coat is applied if metal is not already primed to ensure coating adhesion.
  • 4.4. Intumescent coating is applied by brush, roller or airless spray ensuring temperature and humidity requirements for application are maintained.
  • 4.5. Required film thickness is measured using appropriate wet film thickness measuring gauges.
  • 4.6. Top/finish coat is applied to protect the finish against abrasion and humidity.
5. Clean up and store equipment.
  • 5.1. Painting equipment and spray painting equipment are dismantled, cleaned, maintained and stored.
  • 5.2. Waste and unwanted materials are removed and placed into job waste bins or rubbish stockpile in a safe and effective manner in accordance with sound work practices compliant with environmental requirements.
  • 5.3. Unused materials are sealed and stored/stacked in accordance with standard material handling practices and techniques and company requirements.
  • 5.4. Work area is cleared and materials disposed of, reused or recycled in accordance with legislation, regulations, codes of practice and job specification.
  • 5.5. Tools and equipment are cleaned, checked, maintained and stored in accordance with manufacturer specifications and/or standard work practices.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Information includes:
diagrams or sketches
instructions issued by authorised organisational or external personnel
manufacturer specifications and instructions, where specified
MSDS
memos
organisation work specifications and requirements
regulatory and legislative requirements pertaining to the application of intumescent coatings
relevant Australian standards
safe work procedures relating to the application of intumescent coatings
signage
verbal, written and graphical instructions
work bulletins
work schedules, plans and specifications.
Planning and preparation include:
assessment of conditions and hazards
determination of work requirements and safety plans and policies
equipment defect identification
work site inspection.
Safety (OHS) is to be in accordance with state and territory legislation and regulations and project safety plan and may include:
emergency procedures, including extinguishing fires, organisational first aid requirements and evacuation
handling activities that may require the assistance of others or the use of manual or mechanical lifting devices where size, weight or other issues, such as a disability are a factor
hazard control
hazardous materials and substances
organisational first aid
PPE prescribed under legislation, regulations and workplace policies and practices
safe operating procedures, including the conduct of operational risk assessment and treatments associated with:
earth leakage boxes
electrical and fire and/or explosion from combustible materials
falling objects
lighting
manual handling
power cables, including overhead service trays, cables and conduits
restricted access barriers
solvents, lead, chemicals, fumes/gases
surrounding structures
traffic control
trip hazards
work access platforms
work site visitors and the public
working at heights
working in confined spaces
working in proximity to others, work site visitors and the public
use of firefighting equipment
use of tools and equipment
workplace environmental requirements and safety.
Tools and equipment include:
brushes
compressors
mobile scaffold
planks
rollers
sanders
scrapers
spray equipment
stepladders
trestles
vacuum cleaners.
Materials:
include:
primers
water-based intumescent coatings
solvent-based intumescent coatings
suitable clear finishes for protection of the coating
may include manufacturers' proprietary products.
Quality requirements include:
internal company quality policy and standards
manufacturer specifications, where specified
relevant regulations, including Australian standards
workplace operations and procedures.
Environmental requirements include:
clean-up management
dust and noise
stormwater protection
waste management.
Intumescent coatings:
include:
surface coatings that in a fire situation undergo a chemical reaction with the increase in temperature, so the intumescent coating expands to many times its original thickness; the coating should provide an insulating foam-like coating or 'char' that protects the substrate
water or solvent-based, depending on the humidity requirements and job site environment
may be applied by:
brush
roller or airless spray equipment
must meet:
fire resistance level (FRL) requirements for the material it is applied to and the structure being coated.
Structural metal:
includes:
beams
columns
may be:
concrete filled
hollow.
Thickness measuring gauges:
measure film thicknesses from 0.03mm to 13mm
can be hand held.
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
This unit of competency could be assessed in the workplace or a close simulation of the workplace environment, provided that simulated or project-based assessment techniques fully replicate construction workplace conditions, materials, activities, responsibilities and procedures.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
A person who demonstrates competency in this unit must be able to provide evidence of the ability to:
locate, interpret and apply relevant information, standards and specifications
comply with site safety plan and OHS legislation, regulations and codes of practice applicable to workplace operations
comply with organisational policies and procedures including quality requirements
safely and effectively operate and use tools, plant and equipment
communicate and work effectively and safely with others
complete to specification, ensuring correct film thickness, surface preparation and finishing techniques, the following intumescent coating applications:
a minimum of one application on a timber surface
a minimum of one application on a structural steel surface.
Context of, and specific resources for assessment
This competency is to be assessed using standard and authorised work practices, safety requirements and environmental constraints.
Assessment of essential underpinning knowledge will usually be conducted in an off-site context.
Assessment is to comply with relevant regulatory or Australian standards' requirements.
Resource implications for assessment include:
an induction procedure and requirement
realistic tasks or simulated tasks covering the mandatory task requirements
relevant specifications and work instructions
tools and equipment appropriate to applying safe work practices
support materials appropriate to activity
workplace instructions relating to safe work practices and addressing hazards and emergencies
material safety data sheets
research resources, including industry related systems information.
Reasonable adjustments for people with disabilities must be made to assessment processes where required. This could include access to modified equipment and other physical resources, and the provision of appropriate assessment support.
Method of assessment
Assessment methods must:
satisfy the endorsed Assessment Guidelines of the Construction, Plumbing and Services Training Package
include direct observation of tasks in real or simulated work conditions, with questioning to confirm the ability to consistently identify and correctly interpret the essential underpinning knowledge required for practical application
reinforce the integration of employability skills with workplace tasks and job roles
confirm that competency is verified and able to be transferred to other circumstances and environments.
Validity and sufficiency of evidence requires that:
competency will need to be demonstrated over a period of time reflecting the scope of the role and the practical requirements of the workplace
where the assessment is part of a structured learning experience the evidence collected must relate to a number of performances assessed at different points in time and separated by further learning and practice, with a decision on competency only taken at the point when the assessor has complete confidence in the person's demonstrated ability and applied knowledge
all assessment that is part of a structured learning experience must include a combination of direct, indirect and supplementary evidence.
Assessment processes and techniques should as far as is practical take into account the language, literacy and numeracy capacity of the candidate in relation to the competency being assessed.
Supplementary evidence of competency may be obtained from relevant authenticated documentation from third parties, such as existing supervisors, team leaders or specialist training staff.
Replaces
State Code National Code Title Type
W9482 CPCCPD3013A Apply intumescent coatings Unit of competency
Replaced By
State Code National Code Title Type
OCQ04 CPCCPD3033 Apply intumescent coatings Unit of competency
State Code National Code Title Type
D395 CPC30611 Certificate III in Painting and Decorating Qualification