Unit of competency Outline
Date retreived
22/07/2026 11:19 PM AWST
22/07/2026 11:19 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate a boiler advanced
Operate a boiler advanced
Unit of competency
National Code
FDFSUG305A
FDFSUG305A
State Code
WD866
WD866
TGA Status
Deleted
Deleted
DTWD Status
Transition (Deleted)
Transition (Deleted)
State Implementation and Classification
Approved Date
20/06/2012
Field of Education
030717 - Plant And Machine Operations
Original Release Date
20/06/2012
Nominal Hours
100
Description
This unit describes the outcomes required for continuous and short term operation of an advanced boiler and for start-up and shut down after a prolonged break.Boiler operators holding a ticket in Advance Boiler Operation from the relevant state regulatory authority will be granted equivalence in this unit FDFSUG306A Operate a boiler - advanced for the purpose of issuing a qualification
Notes
Elements and Performance Criteria
1 Prepare the boiler for operation
- 1.1 Health and safety hazards/maintenance requirements are identified and reported to appropriate personnel according to workplace reporting procedures
- 1.2 The boiler is purged according to workplace procedure
- 1.3 Services are confirmed and available
- 1.4 Pre-operational checks are conducted to confirm operational status of boiler and related equipment
2 Start and monitor boiler operation
- 2.1 The boiler is started and brought on line safely according to workplace procedures and manufacturer's specifications
- 2.2 Plant is operated within limits of manufacturer's specifications to meet workplace requirements
- 2.3 Equipment is monitored to confirm operating condition
- 2.4 Water quality is tested and adjusted as required
- 2.5 Sluice water is circulated to remove ash from boiler according to specification
- 2.6 The workplace meets housekeeping standards
3 Analyse and respond to abnormal performance
- 3.1 Operating data and plant operating conditions are analysed to identify causes of abnormal performance
- 3.2 Corrective action is taken in accordance with workplace procedures in response to Hazards, out-of-specification test results and/or plant performance
- 3.3 Emergency procedures are implemented as required according to workplace procedures and manufacturer's recommendations
4 Handover boiler operations
- 4.1 Workplace records are maintained in accordance with statutory requirements and workplace procedures
- 4.2 Handover is carried out according to workplace procedure
- 4.3 Boiler operators are aware of boiler status and related equipment at completion of handover
5 Carry out an operational shutdown
- 5.1 The boiler is shut down according to workplace procedures and manufacturer's recommendations
- 5.2 Maintenance requirements are identified and reported according to workplace reporting procedure
6 Shutdown the boiler and prepare for an internal inspection
- 6.1 The boiler is shut down according to workplace procedures and manufacturer's recommendations
- 6.2 The boiler is cleaned internally and externally according to workplace procedures and manufacturer's recommendations
- 6.3 Valves and fittings are removed in preparation for maintenance
7 Store boiler in shutdown mode
- 7.1 The boiler is stored in the appropriate storage mode according to workplace procedures and manufacturer's recommendations
8 Record information
- 8.1 Workplace information is recorded according to workplace recording requirements
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out in accordance with company policies and procedures, licensing requirements, legislative requirements, codes of practice and industrial awards and agreements.
Codes of Practice
Codes of practice include the Sugar Milling Operations Industry Code of Practice.
Workplace information
Workplace information can include
Standard Operating Procedures (SOPs) and
manufacturer's specifications
Boilers [advanced]
Boiler (advanced) covers boilers with any or all of the following features:
modulating combustion air supply
modulating heat source
superheaters
and economisers
However advanced boilers must also have multiple fuel types which may be fired simultaneously during normal operation. This does not include boilers that change fuel type during start sequence.
Equipment operation and monitoring
Operation and monitoring of equipment and processes typically requires the use of control panels and systems.
Hazards
Hazards typically include
working around hot surfaces,
manual handling,
steam, hot gasses and fuel leaks
Services
Services can include
fuel supply of bagasse, coal, gas, oil or other fuel types
steam
mill and instrumentation air
cooling water
general mill water supply and
cooling water
Equipment status
Confirming equipment status involves
conducting relevant pre-start checks
confirming that housekeeping standards are met, all safety guards are in place and
equipment is operational
Internal cleaning
Internal cleaning is carried out in accordance with statutory requirements regarding confined space entry and does not typically include chemical cleaning.
Teamwork
Work may require the ability to work within a team environment.
Information systems
Information systems may be print or screen based.
Policies and procedures
Work is carried out in accordance with company policies and procedures, licensing requirements, legislative requirements, codes of practice and industrial awards and agreements.
Codes of Practice
Codes of practice include the Sugar Milling Operations Industry Code of Practice.
Workplace information
Workplace information can include
Standard Operating Procedures (SOPs) and
manufacturer's specifications
Boilers [advanced]
Boiler (advanced) covers boilers with any or all of the following features:
modulating combustion air supply
modulating heat source
superheaters
and economisers
However advanced boilers must also have multiple fuel types which may be fired simultaneously during normal operation. This does not include boilers that change fuel type during start sequence.
Equipment operation and monitoring
Operation and monitoring of equipment and processes typically requires the use of control panels and systems.
Hazards
Hazards typically include
working around hot surfaces,
manual handling,
steam, hot gasses and fuel leaks
Services
Services can include
fuel supply of bagasse, coal, gas, oil or other fuel types
steam
mill and instrumentation air
cooling water
general mill water supply and
cooling water
Equipment status
Confirming equipment status involves
conducting relevant pre-start checks
confirming that housekeeping standards are met, all safety guards are in place and
equipment is operational
Internal cleaning
Internal cleaning is carried out in accordance with statutory requirements regarding confined space entry and does not typically include chemical cleaning.
Teamwork
Work may require the ability to work within a team environment.
Information systems
Information systems may be print or screen based.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
confirm status of boiler and related equipment including the fuel supply system, ash removal and services
demonstrate purge procedure
conduct pre-start checks
liaise with other work areas to advise of boiler status
demonstrate set up and start up procedures in both manual and automatic modes
conduct water quality test
take corrective action in response to out-of-specification results
report and/or record corrective action
demonstrate emergency procedures and related re-start
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
Boiler and related equipment. This includes fuel supply, grate cleaning and ash removal systems
Relevant codes and standards
Operating procedures and related advice on equipment operation
Personal protective clothing and equipment
Communication systems and equipment
Housekeeping standards and procedures
Workplace information recording systems, requirements and procedures
Method of assessment
Other units of competency relevant to the work role should be assessed in conjunction with this unit. This may include:
FDFOP2030A Operate a process control interface
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
confirm status of boiler and related equipment including the fuel supply system, ash removal and services
demonstrate purge procedure
conduct pre-start checks
liaise with other work areas to advise of boiler status
demonstrate set up and start up procedures in both manual and automatic modes
conduct water quality test
take corrective action in response to out-of-specification results
report and/or record corrective action
demonstrate emergency procedures and related re-start
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
Boiler and related equipment. This includes fuel supply, grate cleaning and ash removal systems
Relevant codes and standards
Operating procedures and related advice on equipment operation
Personal protective clothing and equipment
Communication systems and equipment
Housekeeping standards and procedures
Workplace information recording systems, requirements and procedures
Method of assessment
Other units of competency relevant to the work role should be assessed in conjunction with this unit. This may include:
FDFOP2030A Operate a process control interface
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| S2831 | SUGPOBA3A | Operate a boiler - advanced | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| AC836 | FDFSS00023 | Water Tender | Skill set |