Unit of competency Outline
Date retreived
22/07/2026 3:47 AM AWST
22/07/2026 3:47 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Build second stage tyres
Build second stage tyres
Unit of competency
National Code
PMBPROD335C
PMBPROD335C
State Code
W7647
W7647
TGA Status
Deleted
Deleted
DTWD Status
Deleted
Deleted
State Implementation and Classification
Approved Date
Field of Education
030305 - Materials Engineering
Original Release Date
Nominal Hours
30
Description
This competency covers the production of 'green' tyres through the operation of the second stage tyre building machine.
Notes
Elements and Performance Criteria
1. Plan own work requirements.
- 1.1 Identify job requirements of tyre to be built.
- 1.2 Identify and check materials required including additives and regrind and their amounts or percentages.
- 1.3 Implement measures to control identified hazards in line with procedures and duty of care.
- 1.4 Identify requirements for materials, quality, production and equipment checks.
2. Start up second stage tyre building equipment to procedures.
- 2.1 Identify process settings required for product.
- 2.2 Set process to required settings.
- 2.3 Check materials are correct.
- 2.4 Take appropriate action for non-conforming materials.
- 2.5 Set up date, batch and materials markings to specifications, as required.
- 2.6 Complete pre-start checks.
- 2.7 Start up tyre building equipment.
3. Operate and make minor adjustments to the process to procedures.
- 3.1 Load carcass onto building drum.
- 3.2 Monitor controls/displays/terminals for production and process data.
- 3.3 Identify product out of specification.
- 3.4 Monitor product/process quality.
- 3.5 Make adjustments to remedy faults and nonconformity as required.
- 3.6 Establish a stable tyre building process.
- 3.7 Adjust process to minimise scrap and trim.
- 3.8 Clean, adjust and lubricate equipment as required.
4. Shut down machine to procedures.
- 4.1 Determine type of shut down.
- 4.2 Select appropriate purging method.
- 4.3 Purge efficiently and adequately as required.
- 4.4 Leave machine in appropriate condition and with appropriate locks, tags or notices.
- 4.5 Complete relevant documentation.
- 4.6 Ensure area is clean and clear after the shutdown, in readiness for the next start up.
5. Anticipate and solve problems.
- 5.1 Recognise a problem or a potential problem.
- 5.2 Determine problems need priority action.
- 5.3 Refer problems outside area of responsibility to appropriate person, with possible causes.
- 5.4 Seek information and assistance as required to solve problems.
- 5.5 Solve problems within area of responsibility.
- 5.6 Follow through items initiated until final resolution has occurred.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency unit covers the use of second stage type building machines. It includes the operation of all relevant additional equipment where that equipment is integral to the tyre building process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
hand tools as required
knives for bias cutting different component layers
relevant personal protective equipment.
Hazards
Typical hazards include:
manual handling
cut hazards
fumes/vapours
noise, light, energy sources
humidity, air temperatures, radiant heat
stationary and moving machinery, parts and components.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures.
Typical process and product problems may include:
equipment
poorly aligned guides
mould incorrectly placed on machine
materials
contaminated materials
distorted/misshaped components
poor adhesion
process
rotation speed
temperature
product
protecting from contamination
protecting from damage.
Appropriate action for problems outside of area of responsibility may be reporting to an appropriate person.
Appropriate action for solving problems within area of responsibility includes asking questions and seeking assistance from appropriate persons/sources.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency unit covers the use of second stage type building machines. It includes the operation of all relevant additional equipment where that equipment is integral to the tyre building process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
hand tools as required
knives for bias cutting different component layers
relevant personal protective equipment.
Hazards
Typical hazards include:
manual handling
cut hazards
fumes/vapours
noise, light, energy sources
humidity, air temperatures, radiant heat
stationary and moving machinery, parts and components.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures.
Typical process and product problems may include:
equipment
poorly aligned guides
mould incorrectly placed on machine
materials
contaminated materials
distorted/misshaped components
poor adhesion
process
rotation speed
temperature
product
protecting from contamination
protecting from damage.
Appropriate action for problems outside of area of responsibility may be reporting to an appropriate person.
Appropriate action for solving problems within area of responsibility includes asking questions and seeking assistance from appropriate persons/sources.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, the range statement and the assessment guidelines for this training package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
identify critical materials properties and process characteristics in relation to the process requirements and the end product
make adjustments to the process as required
identify and take appropriate action on problems and potential problems.
Consistent performance should be demonstrated. For example, look to see that:
the process runs consistently and smoothly, with the minimum need for human intervention
all safety procedures are followed.
Assessment method and context
Assessment will occur on an industrial machine(s) equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
by using an appropriate operating plant requiring demonstration of start-up, operation and shutdown procedures
in a situation allowing for the generation of evidence of the ability to recognise, anticipate and respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
identify critical materials properties and process characteristics in relation to the process requirements and the end product
make adjustments to the process as required
identify and take appropriate action on problems and potential problems.
Consistent performance should be demonstrated. For example, look to see that:
the process runs consistently and smoothly, with the minimum need for human intervention
all safety procedures are followed.
Assessment method and context
Assessment will occur on an industrial machine(s) equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
by using an appropriate operating plant requiring demonstration of start-up, operation and shutdown procedures
in a situation allowing for the generation of evidence of the ability to recognise, anticipate and respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| C5684 | PMBPROD335B | Build second stage tyres | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W400 | PMB30107 | Certificate III in Polymer Processing | Qualification |
| W401 | PMB40107 | Certificate IV in Polymer Technology | Qualification |