Unit of competency Outline
Date retreived
22/07/2026 4:58 PM AWST
22/07/2026 4:58 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Prepare competition vehicle suspension
Prepare competition vehicle suspension
Unit of competency
National Code
AURM441749B
AURM441749B
State Code
D7615
D7615
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
26/09/2011
Field of Education
030503 - Vehicle Mechanics
Original Release Date
26/09/2011
Nominal Hours
32
Description
This unit of competency describes the skills and knowledge required to test, dismantle, inspect, reassemble and adjust the suspension of a competition vehicle.It requires the technical ability to determine competition vehicle suspension requirements and the effects of making changes to variables.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1. Determine competition vehicle suspension requirements
- 1.1. Use controlling body and category rules, supplementary regulations, component supplier specifications and team instructions to specify task requirements, including design, quality, material, equipment and quantities
- 1.2. Examine regulations, specifications and tolerances for competitive advantage
- 1.3. Observe occupational health and safety (OHS) requirements, including regulatory requirements, equipment and system isolation requirements, and personal protection needs, throughout the work
- 1.4. Check specifications for required operating conditions and seek clarification, where required
- 1.5. Calculate suspension requirements according to known factors
- 1.6. List component requirements and communicate to appropriate persons
2. Prepare for work on suspension
- 2.1. Check tooling and equipment for safe and effective operation
- 2.2. Clean and lay out work area for job requirements
- 2.3. Clean vehicle and prepare for initial measurement
- 2.4. Measure existing suspension settings and document prior to component removal or adjustment
- 2.5. Report problems with the work area or the operation of the equipment to appropriate persons
3. Dismantle, repair/modify and assemble dampers
- 3.1. Identify methods for removing and dismantling dampers according to team procedures and manuals/specifications
- 3.2. Test, dismantle and clean dampers and check tolerances/wear against manufacturer specifications
- 3.3. Inspect components for functioning and quality
- 3.4. Make decision to retain, replace, repair, adjust or service component according to team policies and procedures
- 3.5. Carry out repairs/modifications to dampers in accordance with manufacturer specifications for methods, equipment and tolerances
- 3.6. Re-oil, bleed, bench test and re-gas (if required) dampers
4. Dismantle, replace and/or change springs
- 4.1. Identify methods for removing and dismantling springs according to team procedures and manuals/specifications
- 4.2. Document dimensions before disassembly
- 4.3. Disassemble and clean springs and check rates/tolerances against specifications and retain or replace according to team policies and procedures
- 4.4. Test replacement springs for rate and wear
5. Configure suspension components/settings
- 5.1. Inspect removed suspension components quality and readiness for installation
- 5.2. Use installation sequence and techniques
- 5.3. Install sub-assemblies and tension fasteners to manufacturer/component supplier specifications
- 5.4. Check to ensure accurate and complete fitting during and after installation
- 5.5. Inspect associated components, sub-assemblies or structural elements of vehicles that may affect suspension configuration for serviceability and repair, where necessary
- 5.6. Configure suspension components/settings within tolerances
6. Configure suspension components/settings
- 6.1. Document settings in accordance with team procedures
- 6.2. Report problems with sub-assemblies to appropriate persons
7. Clean up work area and complete record keeping
- 7.1. Maintain tooling, as required, and return to storage
- 7.2. Tag and shelve/store surplus components/consumables
- 7.3. Remove surplus material from work area
- 7.4. Clean up spillage from work area and vehicle
- 7.5. Complete team/component supplier documentation
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Competition vehicle suspension components
Competition vehicle suspension components may include:
springs
dampers
suspension/swing arms/joints
pivot locations/pickup points
lateral control devices
travel limiters
anti-roll bars
weight jackers
Dismantling, repair/modification and assembly of dampers
Dismantling, repair/modification and assembly of dampers applies only to:
non-sealed dampers (manufacturer/component supplier safety recommendations must be observed at all times)
Factors and calculations for determining suspension requirements
Factors for determining suspension requirements
may include:
regulatory constraints
team budgetary constraints
load and speed characteristics
terrain and climate conditions
driver/rider preferences
When determining suspension requirements calculations may include:
wheel rate
spring rate
linkage and leverage ratios
spring pre-load
vehicle weight
sprung and unsprung weight
anti-roll bar rate
Determinations can be confirmed through the use of:
shock dynamometer testing
track testing and data analysis
software simulation
OH&S requirements
OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
hazard and risk control
elimination of hazardous materials and substances
manual handling, including shifting, lifting and carrying
emergency procedures
team insurance requirements
material safety management systems
controlling body requirements
manufacturer/component supplier specifications
local safe operating procedures
Legislative requirements
Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:
award and enterprise agreements
industrial relations
Australian standards
Australian Design Rules
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
duty of care
health regulations
Tooling and equipment
Tooling and equipment may include:
component supplier specified tooling
jacking equipment
measuring devices
hand tooling
calculators
computers
data acquisition systems
Information and procedures
Information and procedures may include:
controlling body rules, category rules and supplementary regulations
event scheduling and location details
team procedures and standards related to:
preparing competition vehicle suspension
reporting and communication
use of tooling and equipment
emergency service contacts and team persons emergency contacts
team emergency and event procedures for accidents or injury
work instructions, including worksheets, material safety data sheets (MSDS), assembly procedures, plans, drawings, designs and checklists
manufacturer/component supplier specifications and application procedures for test equipment and material
Australian Design Rules (where applicable)
safety body publications
environmental, hazardous chemicals and dangerous goods legislation and local requirements relating to the disposal and use of fuels, lubricants, coolants and cleaning agents
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Competition vehicle suspension components
Competition vehicle suspension components may include:
springs
dampers
suspension/swing arms/joints
pivot locations/pickup points
lateral control devices
travel limiters
anti-roll bars
weight jackers
Dismantling, repair/modification and assembly of dampers
Dismantling, repair/modification and assembly of dampers applies only to:
non-sealed dampers (manufacturer/component supplier safety recommendations must be observed at all times)
Factors and calculations for determining suspension requirements
Factors for determining suspension requirements
may include:
regulatory constraints
team budgetary constraints
load and speed characteristics
terrain and climate conditions
driver/rider preferences
When determining suspension requirements calculations may include:
wheel rate
spring rate
linkage and leverage ratios
spring pre-load
vehicle weight
sprung and unsprung weight
anti-roll bar rate
Determinations can be confirmed through the use of:
shock dynamometer testing
track testing and data analysis
software simulation
OH&S requirements
OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
hazard and risk control
elimination of hazardous materials and substances
manual handling, including shifting, lifting and carrying
emergency procedures
team insurance requirements
material safety management systems
controlling body requirements
manufacturer/component supplier specifications
local safe operating procedures
Legislative requirements
Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:
award and enterprise agreements
industrial relations
Australian standards
Australian Design Rules
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
duty of care
health regulations
Tooling and equipment
Tooling and equipment may include:
component supplier specified tooling
jacking equipment
measuring devices
hand tooling
calculators
computers
data acquisition systems
Information and procedures
Information and procedures may include:
controlling body rules, category rules and supplementary regulations
event scheduling and location details
team procedures and standards related to:
preparing competition vehicle suspension
reporting and communication
use of tooling and equipment
emergency service contacts and team persons emergency contacts
team emergency and event procedures for accidents or injury
work instructions, including worksheets, material safety data sheets (MSDS), assembly procedures, plans, drawings, designs and checklists
manufacturer/component supplier specifications and application procedures for test equipment and material
Australian Design Rules (where applicable)
safety body publications
environmental, hazardous chemicals and dangerous goods legislation and local requirements relating to the disposal and use of fuels, lubricants, coolants and cleaning agents
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors must be satisfied that the candidate can competently and consistently:
interpret and apply team requirements, controlling body and category rules and supplementary regulations
correctly apply and use safety equipment and personal protective equipment
follow task instructions, operating procedures and inspection processes to:
minimise the risk of injury to self or others
prevent damage to competition vehicle or equipment
achieve required outcomes within team time and quality standards
correctly prepare suspension on a minimum of two (2) competition vehicles in situations involving each of the following:
calculations to determine spring rate and spring pre-load
determination of component selection within constraints of known factors
configuration of dampers and springs
adjustment of suspension components/settings
work effectively with others
modify activities to cater for variations in workplace context and environment and within tolerances.
Context of, and specific resources for assessment
The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment.
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with relevant regulatory requirements, including specified Australian standards.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.
The following resources should be made available:
access to competition vehicles
associated assembly tooling
computing, operational and inventory support systems
materials and equipment
information on work specifications
team requirements
organisational procedures
safety procedures and regulations
quality standards.
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of Required Skills and Knowledge.
Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application.
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.
Guidance information for assessment
Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors must be satisfied that the candidate can competently and consistently:
interpret and apply team requirements, controlling body and category rules and supplementary regulations
correctly apply and use safety equipment and personal protective equipment
follow task instructions, operating procedures and inspection processes to:
minimise the risk of injury to self or others
prevent damage to competition vehicle or equipment
achieve required outcomes within team time and quality standards
correctly prepare suspension on a minimum of two (2) competition vehicles in situations involving each of the following:
calculations to determine spring rate and spring pre-load
determination of component selection within constraints of known factors
configuration of dampers and springs
adjustment of suspension components/settings
work effectively with others
modify activities to cater for variations in workplace context and environment and within tolerances.
Context of, and specific resources for assessment
The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment.
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with relevant regulatory requirements, including specified Australian standards.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.
The following resources should be made available:
access to competition vehicles
associated assembly tooling
computing, operational and inventory support systems
materials and equipment
information on work specifications
team requirements
organisational procedures
safety procedures and regulations
quality standards.
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of Required Skills and Knowledge.
Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application.
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.
Guidance information for assessment
Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2903 | AURM441749A | Prepare competition vehicle suspension | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| WF285 | AURMTD4002 | Prepare competition vehicle suspension | Unit of competency |