Unit of competency Outline
Date retreived
22/07/2026 10:01 PM AWST
22/07/2026 10:01 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate on-line stacking and assembly equipment
Operate on-line stacking and assembly equipment
Unit of competency
National Code
PMC552049C
PMC552049C
State Code
WA935
WA935
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
14/10/2010
Field of Education
030717 - Plant And Machine Operations
Original Release Date
14/10/2010
Nominal Hours
40
Description
This unit of competency covers the preparation and operation of glass finishing equipment for on-line stacking and assembly. It involves setting up equipment for production process, monitoring glass quality, assembling glass, conducting routine checks and rectifying routine problems.
Notes
Elements and Performance Criteria
1. Prepare the flat glass processing equipment for production
- 1.1. Set up line in accordance with job specifications
- 1.2. Transfer glass to conveyor
- 1.3. Conduct flat glass processing equipment pre-startup procedure and visual checks according to enterprise procedure checklist
- 1.4. Set up and configure flat glass processing equipment to ensure startup function complies with standard operating procedures
- 1.5. Load and separate glass in accordance with work instructions
2. Operate flat glass processing equipment
- 2.1. Identify customer requirements and set minimum parameters in accordance with batch sheets
- 2.2. Start up equipment in accordance with work instructions
- 2.3. Ensure flat glass processing equipment is operated in accordance with established enterprise procedures.
3. Monitor, adjust and record flat glass processing equipment operation
- 3.1. Monitor equipment performance in accordance with work instructions and manufacturer's specifications
- 3.2. Monitor non-conforming product against customer specifications
- 3.3. Adjust and control equipment to ensure correct product quality
- 3.4. Complete final inspection checks
- 3.5. Complete appropriate records and logs
4. Rectify routine problems
- 4.1. Identify the range of faults that can occur during the operation
- 4.2. Determine and rectify fault causes in accordance with procedures
- 4.3. Identify and rectify equipment failure causes in accordance with procedures
- 4.4. Ensure appropriate records and log books of equipment operations are maintained to meet procedures
- 4.5. Identify non-routine problems and report to designated person
5. Shut down equipment
- 5.1. Ensure line is clear of all product and left in a safe manner for start up
- 5.2. Shut down equipment in accordance with work instructions
- 5.3. Complete appropriate records and logs
- 5.4. Shut down equipment in an emergency situation
6. Prepare equipment for maintenance
- 6.1. Isolate equipment in accordance with work instructions
- 6.2. Remove any broken glass safely
- 6.3. Make sure area is clear and safe for maintenance
7. Control hazards
- 7.1. Identify hazards from the job to be done
- 7.2. Identify other hazards in the work area
- 7.3. Assess the risks arising from those hazards
- 7.4. Implement measures to control those risks in line with procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Glass processing equipment
Glass processing equipment applicable to on-line cutting, laminating, toughening or mirror formed glass for each specific area of glass products manufacture include:
flat glass
laminated glass assembly equipment
automotive glass
Tools and equipment
Tools and equipment may include:
flat glass processing equipment and associated equipment
glass assembly equipment
on-line stacking equipment
computers
measuring and recording equipment
communication equipment
hand tools
safety clothing and equipment
It does NOT include processes involved with:
melting furnaces used in glass production (primary source)
furnaces used in reheating (secondary source)
scientific glass equipment making
Typical problems
Typical problems may include:
glass jamming or kicking sideways
temperature problems
quality problems including scars, moisture content, shelling, venting, curing and thickness in accordance with customer specifications
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Glass processing equipment
Glass processing equipment applicable to on-line cutting, laminating, toughening or mirror formed glass for each specific area of glass products manufacture include:
flat glass
laminated glass assembly equipment
automotive glass
Tools and equipment
Tools and equipment may include:
flat glass processing equipment and associated equipment
glass assembly equipment
on-line stacking equipment
computers
measuring and recording equipment
communication equipment
hand tools
safety clothing and equipment
It does NOT include processes involved with:
melting furnaces used in glass production (primary source)
furnaces used in reheating (secondary source)
scientific glass equipment making
Typical problems
Typical problems may include:
glass jamming or kicking sideways
temperature problems
quality problems including scars, moisture content, shelling, venting, curing and thickness in accordance with customer specifications
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the flat glass processing equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
temperatures are maintained within limits
quality is monitored to minimise wastage
products are produced within specifications and customer requirements
startup and shutdown occur first time
signals and alarms are responded to immediately
process measurements are continually made or observed
all OHS requirements are followed.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the flat glass processing equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
temperatures are maintained within limits
quality is monitored to minimise wastage
products are produced within specifications and customer requirements
startup and shutdown occur first time
signals and alarms are responded to immediately
process measurements are continually made or observed
all OHS requirements are followed.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2659 | PMCOPS249B | Operate on-line stacking and assembly equipment | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH49 | PMC552049 | Operate on-line stacking and assembly equipment | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W748 | PMC20110 | Certificate II in Manufactured Mineral Products | Qualification |
| W750 | PMC40110 | Certificate IV in Manufactured Mineral Products | Qualification |
| W749 | PMC30110 | Certificate III in Manufactured Mineral Products | Qualification |