Unit of competency Outline
Date retreived
22/07/2026 11:11 AM AWST
22/07/2026 11:11 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Set up for complex lithographic printing
Set up for complex lithographic printing
Unit of competency
National Code
ICPPR431C
ICPPR431C
State Code
D3194
D3194
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
10/08/2012
Field of Education
030103 - Printing
Original Release Date
10/08/2012
Nominal Hours
50
Description
This unit describes the performance outcomes, skills and knowledge required to set up for complex lithographic printing.
Notes
Elements and Performance Criteria
1. Confirm complex job specifications
- 1.1. Job requirements are read and interpreted from job documentation or production control system
- 1.2. Non-routine set up is planned and carried out correctly in minimum time with minimum wastage
- 1.3. Availability of all job related components is checked
2. Set up reel system (OR Element 3)
- 2.1. Unwind and rewind reels set up options are analysed and set up is completed and adjusted according to job specifications
- 2.2. Webbing procedures are carried out to meet non-routine job specifications
- 2.3. Web-control system is set up options are analysed and set up is completed and adjusted according to job specifications
- 2.4. Reels are spliced/joined according to job specifications
- 2.5. Printed web viewing devices are set up and adjusted according to job specifications
- 2.6. The folder and sheeter are set up and adjusted according to job specifications
- 2.7. Set off/marking prevention devices are set up and adjusted according to job specifications
3. Set up sheet system (OR Element 2)
- 3.1. Feeder and delivery sections are set up options are analysed and set up is completed and adjusted to non-routine suit job specifications
- 3.2. Sheet pick-up, transportation, control and transfer systems are set up and adjusted according to job specifications
- 3.3. Substrate is removed from process according to job instructions
- 3.4. Set off/marking prevention devices are set up and adjusted according to job specifications
4. Select and prepare inks and additives
- 4.1. Colour sequence for the job is considered and confirmed
- 4.2. Inks, dyes or additives are selected according to non-routine job specifications and end-user requirements
- 4.3. Quality and suitability of inks, dyes or additives are checked and appropriate action is taken
- 4.4. Inks, dyes and additives are prepared according to OHS requirements, and manufacturer's/supplier's instructions with suitable precautions to minimise waste
- 4.5. Correct colour and weight/volume of ink is mixed and prepared to match the requirements of the job specification and the non-routine printing process
- 4.6. Formulation of the ink, colour match and the approved colour are appropriately recorded
- 4.7. Inks, dyes and additives are appropriately labelled, handled and stored according to manufacturer's/ supplier's instructions to prevent damage and hazards to personnel and prolong shelf life
5. Set up machine for complex lithographic printing
- 5.1. Plate cylinder is set up and adjusted according to job specifications
- 5.2. Plate cylinder is set up and adjusted according to job specifications
- 5.3. Plates are correctly mounted according to specification and in a safe manner
- 5.4. Blanket and blanket cylinder are set up and adjusted according to job specifications
- 5.5. Impression cylinder is set up and adjusted according to job specifications
- 5.6. Inking system is set up and adjusted according to the lithographic process and job specifications
- 5.7. Dampening system is set up and adjusted according to job specifications
- 5.8. Drying system is set up and adjusted according to job specifications
6. Conduct proof run
- 6.1. Material to be used for proof is organised correctly
- 6.2. Machine is operated according to manufacturer's and enterprise procedures to produce a specified proof
- 6.3. Production does not commence without client OK or authority where appropriate
- 6.4. Results are interpreted and adjustments are carried out according to product and machine specifications
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Substrate handling may include:
wide and narrow reel, and large and small sheet handling systems.
Inks/coatings may include:
wide range of inks commonly used in printing, including standard and special colours, if required.
Colour matching systems may include:
use of viscosity controls, densitometers and spectrophotometry.
Machines may include:
range of single sheet, stream-fed or reel-fed printing machines with manual, semi-automated, fully automated or computerised process control. Includes machines with digitally imaged plates.
Design may include:
complex graphics and text. Critical "tight" registration, fit and position, registration for quality print requirements.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, plastics and related films, or metal.
Specialised may include:
non-routine within this context relates to the set up and production of print runs. The set up of equipment and production involves a significant amount of deviation from using standard equipment settings. It also involves significant problem solving and the development of new criteria and procedures for performing current practices. It does not refer to a job that an individual does only occasionally.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Substrate handling may include:
wide and narrow reel, and large and small sheet handling systems.
Inks/coatings may include:
wide range of inks commonly used in printing, including standard and special colours, if required.
Colour matching systems may include:
use of viscosity controls, densitometers and spectrophotometry.
Machines may include:
range of single sheet, stream-fed or reel-fed printing machines with manual, semi-automated, fully automated or computerised process control. Includes machines with digitally imaged plates.
Design may include:
complex graphics and text. Critical "tight" registration, fit and position, registration for quality print requirements.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, plastics and related films, or metal.
Specialised may include:
non-routine within this context relates to the set up and production of print runs. The set up of equipment and production involves a significant amount of deviation from using standard equipment settings. It also involves significant problem solving and the development of new criteria and procedures for performing current practices. It does not refer to a job that an individual does only occasionally.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
set up either wide or narrow reel or sheet-fed lithographic printing machines for non-routine print jobs. The individual will conduct a proof run and adjust settings to ensure production speeds are attained in minimum time with minimum wastage
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate
demonstrate an ability to find and use information relevant to the task from a variety of information sources
set up a lithographic printing machine for a complex job on TWO occasions (if possible using different substrates and sheet sizes if sheet-fed and if possible including at least TWO in-line processes) according to job and manufacturer's specifications, enterprise procedures and the Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
lithographic printing machine with in-line units.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPPR332C Produce complex lithographic printed product.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
set up either wide or narrow reel or sheet-fed lithographic printing machines for non-routine print jobs. The individual will conduct a proof run and adjust settings to ensure production speeds are attained in minimum time with minimum wastage
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate
demonstrate an ability to find and use information relevant to the task from a variety of information sources
set up a lithographic printing machine for a complex job on TWO occasions (if possible using different substrates and sheet sizes if sheet-fed and if possible including at least TWO in-line processes) according to job and manufacturer's specifications, enterprise procedures and the Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
lithographic printing machine with in-line units.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPPR332C Produce complex lithographic printed product.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| D0446 | ICPPR431B | Set up for complex lithographic printing | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AUO06 | ICPPRN431 | Set up for complex lithographic printing | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W785 | ICP40310 | Certificate IV in Printing and Graphic Arts (Printing) | Qualification |
| J184 | ICP30512 | Certificate III in Printing and Graphic Arts (Printing) | Qualification |
| W776 | ICP30510 | Certificate III in Printing and Graphic Arts (Printing) | Qualification |