Unit of competency Outline

Date retreived
22/07/2026 11:21 PM AWST

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Produce composites using filament winding

Produce composites using filament winding

Unit of competency
National Code
PMBPROD390E
State Code
ODA56
TGA Status
Current
DTWD Status
Approved
Current Release Number
1.00
Current Release Date
18/02/2021
View on TGA
State Implementation and Classification
Approved Date
19/05/2021
Field of Education
030305 - Materials Engineering
Original Release Date
19/05/2021
Nominal Hours
30
Description
This unit describes the skills and knowledge required to operate, control and optimise filament winding processes to produce composites products.This unit applies to an experienced technician working alone or as part of a team.The unit principally refers to the filament winding operation mainly producing hollow pipes of internal diameter up to 2.5 metres, but also special hollow shapes for automotive or aerospace that are made using the same technology.No licensing or certification requirements exist at the time of publication. Relevant legislation, industry standards and codes of practice within Australia must be applied.
Notes
Elements and Performance Criteria
1. Plan work requirements
  • 1.1 Identify and check materials required, including additives and their amounts and percentages, from job specifications
  • 1.2 Identify equipment and processes required for production and upstream and downstream operations from job specifications
  • 1.3 Perform pre-operational checks including checking for and controlling hazards
  • 1.4 Identify checks and testing processes required for equipment, materials, quality and production management to meet job specifications
  • 1.5 Identify waste management strategies to collect excess, discarded or nonconforming materials to be disposed of, recycled or reprocessed according to workplace procedures
2. Start up filament winding process
  • 2.1 Verify equipment requirements against job specifications
  • 2.2 Identify and set production process according to equipment and workplace specifications, and adjust process to optimise output based on selected materials
  • 2.3 Set up and adjust equipment settings according to equipment and job specifications
  • 2.4 Verify materials are correct against job specifications
  • 2.5 Set up date, batch and materials markings according to workplace procedures
  • 2.6 Undertake other pre-startup checks according to equipment specifications and workplace procedures
3. Operate filament winding process
  • 3.1 Start up and operate filament winding moulding process, and make adjustments to reach required settings for job specifications
  • 3.2 Ensure process is operating according to equipment specifications and workplace procedures
  • 3.3 Follow checking and testing processes to confirm if output meets job specifications and quality standards, and apply strategies to manage nonconforming outputs
  • 3.4 Maintain continuity of process to support production
  • 3.5 Work efficiently to minimise scrap and trim according to workplace procedures
  • 3.6 Clean, adjust and lubricate equipment according to equipment instructions and workplace procedures
4. Shut down machine
  • 4.1 Determine type of shutdown and process to be followed from equipment instructions and workplace procedures
  • 4.2 Shut down equipment according to equipment instructions and workplace procedures
  • 4.3 Strip mandrel efficiently and adequately using appropriate methods according to equipment instructions
  • 4.4 Put guards, locks and notices in place to prevent inadvertent starup
  • 4.5 Accurately complete workplace shutdown documentation
  • 4.6 Clean and clear work area after shutdown in readiness for next startup
5. Respond to process control variances
  • 5.1 Recognise existing or potential process control variances and their causes
  • 5.2 Determine, prioritise and implement remedial and preventative actions based on identified issues and causes
  • 5.3 Monitor process control variances and corrective actions taken until resolved
  • 5.4 Accurately maintain records and logbooks
No information
No information
Replaces
State Code National Code Title Type
BAI18 PMBPROD390 Produce composites using filament winding Unit of competency
State Code National Code Title Type
BGP1 PMB30121 Certificate III in Polymer Processing Qualification
BGO8 PMB40121 Certificate IV in Polymer Technology Qualification