Unit of competency Outline
Date retreived
22/07/2026 1:05 AM AWST
22/07/2026 1:05 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Demonstrate advanced knowledge of marine auxiliary boilers
Demonstrate advanced knowledge of marine auxiliary boilers
Unit of competency
National Code
MARL6017A
MARL6017A
State Code
WG487
WG487
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
05/02/2014
Field of Education
031701 - Maritime Engineering
Original Release Date
05/02/2014
Nominal Hours
35
Description
This unit involves the skills and knowledge required to explain the operation and maintenance of marine auxiliary boilers on a commercial vessel. It includes evaluating steam plant efficiency, interpreting steam plant cycles, evaluating repairs required for boilers and steam plants, survey procedures, and operating steam plant under different conditions.
Notes
Elements and Performance Criteria
1 Evaluate steam plant efficiency
- 1.1 Combustion efficiency from flue gas constituents is assessed
- 1.2 Steam and fuel consumption to obtain heating efficiency is analysed
- 1.3 Causes of loss of steam plant efficiency are evaluated
- 1.4 Requirements of inert gas generation of boiler plant are determined
2 Interpret complex steam plant cycles
- 2.1 Operation, function and efficiency of dual pressure cycles and steam/steam generators are compared and contrasted
- 2.2 Operation of dual pressure and pass in/out turbines is explained
3 Evaluate boiler and steam plant repairs
- 3.1 Types and properties of materials used in boilers and steam plant are identified
- 3.2 Common component failures in boilers and steam plant are explained
- 3.3 Appropriate repairs for failed components in boilers and steam plant are determined
- 3.4 Constraints on engineering staff engaged in repairing boilers and steam plant are explained
- 3.5 Requirements to report defects in pressurised components of boilers are identified
4 Explain methods of auxiliary steam plant operation and control under variable conditions
- 4.1 Methods of steam pressure control while manoeuvring and possible adverse impacts are analysed
- 4.2 How dew point can be reached when operating at reduced power is examined
- 4.3 How low powers can limit steam production by exceeding pinch point is explained
5 Outline procedures surveying for boilers
- 5.1 Procedure for preparing a boiler for survey is explained
- 5.2 Boiler inspection procedure that would cover all possible problem areas is planned
- 5.3 Purpose and procedure for carrying out hydrostatic/hydraulic pressure tests and non destructive tests on auxiliary boilers are explained
6 Analyse procedures for protecting steam plant during off load conditions
- 6.1 Procedures for decommissioning and laying up a boiler for short and long intervals are compared
- 6.2 Processes for cleaning boilers are evaluated
- 6.3 Procedures for re-commissioning steam plant are explained
- 6.4 Chief Engineer responsibilities for setting lifting pressure of safety valves are outlined
7 Assess hazards of operating steam plant under adverse or faulty operating conditions
- 7.1 Potential hazards of boiler operation with contaminated feed water are assessed
- 7.2 Procedure for continuing boiler operation when contamination has exceeded acceptable limits is explained
- 7.3 Effects of operating boiler with insufficient water level are explained and actions to be taken under loss of water conditions are identified
- 7.4 Causes, consequences and relevant preventative measures associated with furnace explosions are analysed
- 7.5 Operating conditions that can lead to an economiser fire and actions that can be taken to prevent and control such fires are evaluated
- 7.6 Alternative methods for maintaining heating if a boiler or economiser has to be shut down are determined
8 Explain operation and maintenance of heat transfer oil systems
- 8.1 Operating procedures of heat transfer oil systems are explained
- 8.2 Hazards associated with heat transfer oil systems are analysed
- 8.3 Routine maintenance procedures associated with heat oil transfer systems are outlined
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below.
Causes of loss of steam plant efficiency may include:
Conduction-heat loss (such as fouled tubes)
High flue-gas temperature
Low combustion-air supply temperature
Low feed-water supply temperature
Low quality fuel
Operation at low or cyclic loads
Poor:
combustion
controls/instrumentation
water treatment
Radiant-heat loss
Too much excess air (i.e. high oxygen [O2])
Boilers and steam plant may include:
Condensers
Economiser
Feed pumps
Fired
High pressure
Low pressure
Medium pressure
Steam - steam generators
Unfired
Failures may include:
Acid dew point corrosion
Caustic gouging
Corrosion fatigue
Distortion
Erosion
Fatigue
Hydrogen damage
Maintenance damage
Material flaws
Over temperature
Pitting
Stress:
corrosion cracking
rupture
Thermal fatigue
Vibration
Welding flaws
Constraints may include:
Class requirements
Location
Reliability
Time
Type of materials
Safety valves may include:
Boiler drim
Economiser
Superheater
WHU
Causes of loss of steam plant efficiency may include:
Conduction-heat loss (such as fouled tubes)
High flue-gas temperature
Low combustion-air supply temperature
Low feed-water supply temperature
Low quality fuel
Operation at low or cyclic loads
Poor:
combustion
controls/instrumentation
water treatment
Radiant-heat loss
Too much excess air (i.e. high oxygen [O2])
Boilers and steam plant may include:
Condensers
Economiser
Feed pumps
Fired
High pressure
Low pressure
Medium pressure
Steam - steam generators
Unfired
Failures may include:
Acid dew point corrosion
Caustic gouging
Corrosion fatigue
Distortion
Erosion
Fatigue
Hydrogen damage
Maintenance damage
Material flaws
Over temperature
Pitting
Stress:
corrosion cracking
rupture
Thermal fatigue
Vibration
Welding flaws
Constraints may include:
Class requirements
Location
Reliability
Time
Type of materials
Safety valves may include:
Boiler drim
Economiser
Superheater
WHU
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, the required skills and knowledge, the range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
providing accurate and reliable information
providing appropriate level of detail in responses
performing accurate and reliable calculations.
Context of and specific resources for assessment
Performance is demonstrated consistently over time and in a suitable range of contexts.
Resources for assessment include access to:
industry-approved marine operations site where advanced knowledge of marine auxiliary boilers can be demonstrated
diagrams, specifications and other information required for performing advanced calculations related to marine auxiliary boilers
technical reference library with current publications on marine auxiliary boilers and steam plant
tools, equipment and personal protective equipment currently used in industry
relevant regulatory and equipment documentation that impacts on work activities
range of relevant exercises, case studies and/or other simulated practical and knowledge assessments
appropriate range of relevant operational situations in the workplace.
In both real and simulated environments, access is required to:
relevant and appropriate materials and equipment
applicable documentation including workplace procedures, regulations, codes of practice and operation manuals.
Method of assessment
Practical assessment must occur in an:
appropriately simulated workplace environment and/or
appropriate range of situations in the workplace.
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
direct observation of the candidate demonstrating advanced knowledge of marine auxiliary boilers
direct observation of the candidate applying relevant WHS/OHS requirements and work practices.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge.
Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
providing accurate and reliable information
providing appropriate level of detail in responses
performing accurate and reliable calculations.
Context of and specific resources for assessment
Performance is demonstrated consistently over time and in a suitable range of contexts.
Resources for assessment include access to:
industry-approved marine operations site where advanced knowledge of marine auxiliary boilers can be demonstrated
diagrams, specifications and other information required for performing advanced calculations related to marine auxiliary boilers
technical reference library with current publications on marine auxiliary boilers and steam plant
tools, equipment and personal protective equipment currently used in industry
relevant regulatory and equipment documentation that impacts on work activities
range of relevant exercises, case studies and/or other simulated practical and knowledge assessments
appropriate range of relevant operational situations in the workplace.
In both real and simulated environments, access is required to:
relevant and appropriate materials and equipment
applicable documentation including workplace procedures, regulations, codes of practice and operation manuals.
Method of assessment
Practical assessment must occur in an:
appropriately simulated workplace environment and/or
appropriate range of situations in the workplace.
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
direct observation of the candidate demonstrating advanced knowledge of marine auxiliary boilers
direct observation of the candidate applying relevant WHS/OHS requirements and work practices.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge.
Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AUG72 | MARL030 | Demonstrate advanced knowledge of marine auxiliary boilers | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J569 | MAR60313 | Advanced Diploma of Maritime Operations (Marine Engineering Class 1) | Qualification |