Unit of competency Outline
Date retreived
22/07/2026 12:46 PM AWST
22/07/2026 12:46 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Conduct product and/or process capability studies
Conduct product and/or process capability studies
Unit of competency
National Code
MEM15007B
MEM15007B
State Code
W5536
W5536
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
30/06/2011
Field of Education
080317 - Quality Management
Original Release Date
30/06/2011
Nominal Hours
54
Description
This unit covers conducting process capability studies, setting control limits and selecting sampling plans.
Notes
Elements and Performance Criteria
1. Conduct process capability studies
- 1.1. Procedure for conducting capability study is determined.
- 1.2. Instructions for personnel conducting trial run are prepared.
- 1.3. Data from trial run is analysed and the process capability is calculated.
- 1.4. Possible number of product defects from a particular process is estimated.
- 1.5. Optimum target mean to suit process capability data is determined.
- 1.6. Reports listing various options from process capability studies are prepared.
- 1.7. Design specifications based on an analysis of data are recommended.
2. Set control limits
- 2.1. Control limits for sample/subgroup average, range and standard deviation are calculated.
- 2.2. Warning limits for subgroup average, range and standard deviation are calculated.
- 2.3. Course of action resulting from out of control situation is determined and documented to standard operating procedures.
3. Select sampling plans
- 3.1. Appropriate sampling plan to suit production schedule is selected and acceptable quality limits are determined, taking into account specified producer and consumer risks.
- 3.2. Sampling plan is documented including implementation strategy.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedure
Frequency of sample, sample size
Data
From periodic samples drawn from a trial run of the process
Process capability
The natural tolerance of the process which may be calculated at 3 sigma/standard deviations
Product defects
From a consideration of 3 or 6 sigma standard deviations compared to specification requirements etc.
Various options
Adjustment of process to move average; improvements to reduce process capability; changes to reduce assignable causes
Appropriate sampling plan
Plans within the adopted quality system, sample size, frequency of sample etc.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedure
Frequency of sample, sample size
Data
From periodic samples drawn from a trial run of the process
Process capability
The natural tolerance of the process which may be calculated at 3 sigma/standard deviations
Product defects
From a consideration of 3 or 6 sigma standard deviations compared to specification requirements etc.
Various options
Adjustment of process to move average; improvements to reduce process capability; changes to reduce assignable causes
Appropriate sampling plan
Plans within the adopted quality system, sample size, frequency of sample etc.
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to conduct product and/or process capability studies. Competency in this unit cannot be claimed until all prerequisites have been satisfied.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.
Context of and specific resources for assessment
This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.
This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with conducting product and/or process capability studies or other units requiring the exercise of the skills and knowledge covered by this unit.
Method of assessment
Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.
Guidance information for assessment
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to conduct product and/or process capability studies. Competency in this unit cannot be claimed until all prerequisites have been satisfied.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.
Context of and specific resources for assessment
This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.
This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with conducting product and/or process capability studies or other units requiring the exercise of the skills and knowledge covered by this unit.
Method of assessment
Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.
Guidance information for assessment
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| M0398 | MEM15.7BA | Conduct product and/or process capability studies | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| OAV14 | MEM15007 | Conduct product and/or process capability studies | Unit of competency |
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|---|---|---|---|
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| W249 | MEM60105 | Advanced Diploma of Engineering | Qualification |
| W245 | MEM40105 | Certificate IV in Engineering | Qualification |
| W247 | MEM50105 | Diploma of Engineering - Advanced Trade | Qualification |
| J367 | MEM50212 | Diploma of Engineering - Technical | Qualification |
| W248 | MEM50205 | Diploma of Engineering - Technical | Qualification |
| W528 | MSA60108 | Advanced Diploma of Manufacturing Technology | Qualification |
| W526 | MSA50108 | Diploma of Manufacturing Technology | Qualification |