Unit of competency Outline
Date retreived
22/07/2026 9:04 AM AWST
22/07/2026 9:04 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Assemble, fabricate and place reinforcement
Assemble, fabricate and place reinforcement
Unit of competency
National Code
PMC552056B
PMC552056B
State Code
WA942
WA942
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
19/11/2010
Field of Education
030305 - Materials Engineering
Original Release Date
19/11/2010
Nominal Hours
30
Description
This unit of competency covers the interpretation of plans (steel drawings), the fabrication of reinforcement from pre-cut and bent steel and the placement of reinforcing steel cages and assemblies for manufactured concrete products.
Notes
Elements and Performance Criteria
1. Prepare for fabrication
- 1.1. Check quantities, type, size and shape of reinforcement supplied against drawings, tags and schedules
- 1.2. Prepare jigs and/or other assembly aids if applicable
2. Assemble/fabricate reinforcement
- 2.1. Assemble reinforcement using appropriate fixing method
- 2.2. Check final dimensions are to specification
- 2.3. Insert lifting devices, lugs, fittings, bar chairs and nibs according to standard operating procedures
- 2.4. Ensure minimum lap sizes are observed where applicable
- 2.5. Complete cage to enable lifting (if assembled outside the mould)
- 2.6. Report any non-compliance
- 2.7. Follow all occupational health and safety (OHS) procedures and work instructions
3. Rectify routine problems
- 3.1. Identify the range of faults that can occur during the operation
- 3.2. Determine and rectify fault causes in accordance with procedures/work instructions
- 3.3. Identify and rectify equipment failure causes in accordance with procedures/work instructions
- 3.4. Ensure appropriate records and log books of equipment operations are maintained to meet procedures/work instructions
- 3.5. Identify non-routine problems and report to designated person
4. Control hazards
- 4.1. Identify hazards from the job to be done
- 4.2. Identify other hazards in the work area
- 4.3. Assess the risks arising from those hazards
- 4.4. Implement measures to control those risks in line with procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Typical problems
Typical problems may include:
dimensions and positions of fittings and lugs
incorrect cover to steel
incorrect size and shape of completed reinforcement
inadequate tying of assembled reinforcement
undercutting, which can burn part of the steel away
cropping bar inside a mould which can result in small off-cuts of bar falling to the bottom of the mould
assembling welded cages inside a steel mould which may produce welding spatter on the mould
OHS
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Typical problems
Typical problems may include:
dimensions and positions of fittings and lugs
incorrect cover to steel
incorrect size and shape of completed reinforcement
inadequate tying of assembled reinforcement
undercutting, which can burn part of the steel away
cropping bar inside a mould which can result in small off-cuts of bar falling to the bottom of the mould
assembling welded cages inside a steel mould which may produce welding spatter on the mould
OHS
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the reinforcement fabrication and placement process be understood and that the importance of critical material properties and specifications is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
fittings and lifting lugs are correctly positioned
steel coverage is adequate
dimensions/dimensional tolerance is correct
appropriate grade of steel is used
minimum lap sizes are observed where bar and/or fabric must be lapped
reinforcement is fixed securely by tying or tack welding to prevent movement during casting.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the reinforcement fabrication and placement process be understood and that the importance of critical material properties and specifications is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
fittings and lifting lugs are correctly positioned
steel coverage is adequate
dimensions/dimensional tolerance is correct
appropriate grade of steel is used
minimum lap sizes are observed where bar and/or fabric must be lapped
reinforcement is fixed securely by tying or tack welding to prevent movement during casting.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2666 | PMCOPS256A | Assemble, fabricate and place reinforcement | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH41 | PMC552056 | Assemble, fabricate and place reinforcement | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W748 | PMC20110 | Certificate II in Manufactured Mineral Products | Qualification |
| W750 | PMC40110 | Certificate IV in Manufactured Mineral Products | Qualification |
| W749 | PMC30110 | Certificate III in Manufactured Mineral Products | Qualification |